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™ ™
Slugger 2x2
Slugger Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
before use , be sure yoneever using this machine reads and andsunderst
all safety and tingopera instructions in this manual .
EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF
REQUIRED REQUIRED FINGERS NEAR PRESENT ROTATING
CUTTING AREA OR MACHINE PARTS
MACHINE ARBOR
MOdEL #17980 (120V) OR #17982 (240V)
Serial # Date of Purchase
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™ Slugger Portable Magnetic Drilling Machine Congratulations on your purchase of a Slugger™ portable magnetic drilling machine. Slugger drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. Please take a moment to complete and mail your product warranty registration card. Doing so will validate your machine’s warranty period and ensure prompt service if needed. Thank you for selecting a Slugger product from Jancy Engineering Inc.. atble
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imporatnt safety instructions WARNING! when using electric tools , basic safety precautions should ysawal be followed to reduce risk of fire , electric shock and personal yinjur . READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. keep work Area clean • Cluttered areas and benches invite injuries. 2. consider work Area Environment • Do not expose power tools to rain. • Do not use power tools in damp or wet locations. • Keep work area well lit. • Do not use tool in presence of flammab
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imporatnt safety instructions 13. Maintain Tools w ith care • Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged, have repaired by authorized service facility. • Inspect extension cords periodically and replace if damaged. • Keep handles dry, clean, and free from oil and grease. 14. disconnect Tools • Unplug when not in use, before servicing, and when changing access
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special instructions 1. If you require an additional manual, please contact Jancy Engineering at (563) 391-1300 for a fREE copy. 2. Never place hands, fingers, gloves or clothing near cutting area or rotating machine parts. 3. Always disconnect machine from power source before changing cutters, clearing chips, refilling lubricant or performing adjustments. 4. Keep all safety features functioning and working properly. 5. Never wear loose clothing, gloves or jewelry when working near cutting area
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grounding instructions WARNING! Improperly connecting the grounding wire can result in electrical shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with tool. Never remove the grounding prong from the plug. If the cord or plug is damaged, have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. The 2x2 must be plugged into an approp
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( ) opertaing instructions before you begin Remove all contents from packaging and inspect to ensure no damage was incurred during shipping. Your 2x2 package should include the following: description artp # qty OPERATOR’S MANUAL LIT102B 1 SHUNT INSTRUCTIONS 06958 1 WARRANTY CARD 0070342 1 2.5 MM HEx KEY 0151255 1 4MM HEx KEY 70587 1 5MM HEx KEY 70588 1 6MM HEx KEY 058112 1 8MM COMBINATION WRENCH 0151219 1 KNOB AND SPOKE HANDLE 07018 3 SAFETY STRAP 06798 1 KNOCK-OUT WEDGE 07517
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before the cut 1. Select correct pilot pin and place in cutter shank from the rear, align flats on cutter shank with arbor body set screws, insert cutter into arbor body. 2. Tighten set screws securely on cutter shank flats. NOTE: Set screws should be recessed in arbor body when tight. 3. The surface you are working on should be clean and flat, free from rust, scale, dirt and chips. 4. Fill coolant reservoir with a water-soluble coolant. 5. Place Slugger machine on workpiece with pilot pin ov
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basic troubleshooting 1. Magnetic base not holding securely • Material is too thin to engage magnet. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Does size of cutter exceed machine’s rated capacity? • Check magnet face for unevenness, nicks and burrs. • Is welding equipment connected to material being drilled? 2. drill motor running, arbor and spindle not turning • Possible sheared spindle key. 3. Motor slows when drilling • Is an extension c
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regular maintenance 1. The motor slide may require adjustment after machine has been in service. Loosen jam nuts using provided wrench. Using feed handles, position motor/slide assembly in the full up position. Using supplied hex key, equally turn adjustment screws clockwise to increase slide tension or counterclockwise to decrease slide tension. Do not over tighten adjustment screws. Excessive slide tension can damage the machine. Properly adjusted, the motor/slide assembly shou
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machine aprts list 102 101 708 110 704 109 705 703 706 705 704 703 402 403 712 702 701 711 709.5 709.1 709.2 709.3 106 404 107 401 709.6 108 709.7 707 105 408 104 406 406 709.4 001 704 710 103 Rev. C. REV. B 200 item description artp # qty item description artp # qty 702 POWER CORD 120V 06564 1 001 MOTOR ASSEMBLY 120V 07201 1 POWER CORD 220V CALL 1 MOTOR ASSEMBLY 240V 07203 1 703 NUT, M4 0070133 2 101 FRAME 07205 1 704 WASHER, LOCK M4 06773 6 102 PRESSURE PLATE 07004 1 705 WASHER, SP
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machine aprts list 910 906 905 900.10 611 900.06 904.5 904.1 900.05 904.2 900.04 904.5 904.3 614 905 900.05 900.01 900.08 901 908 900.03 300 900.02 903 900.07 900.09 902 303 302 912 810 308 907 306 Rev. C REV. B 909 307 911 304 301 item description artp # qty item description artp # qty 300 CHIP GUARD ASSEMBLY 07026 1 902 PLUNGER 07530 1 301 GUIDE PLATE 07213 1 903 SPRING 07507 1 302 FLANGE PLATE 07214 1 904.1 COOLANT INDUCER 07508 1 303 SCR,FHSCS M6 x 12 054140 1 904.2 HOSE C
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motor aprts REV. C 13
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motor aprts list item description artp # qty 1 RETAINING RING, INTERNAL 55W 07128 1 8 SPINDLE 07129MT2 1 9 KEY, SQUARE 6 x 6 x 15 07127 1 10 BEARING, 6006 07126 1 11 RETAINING RING, ExTERNAL 30z 07125 1 12 SEAL, SPINDLE 28 x 47 x 7 07518 1 14 BEARING, 6005 07122 1 15 GEAR CASE 07259 1 18 SHCS, M5 x 30 03097 4 19 WASHER, SPLIT M5 07023 4 20 SHIFT FORK 07146 1 21 SHIFT PIN 07145 1 23 SHIFT LEVER 045014 1 24 SPRING 04591 1 25 SHIFT COLLAR 04524 1 26 WASHER, INTERNAL M5 04563 1 27
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wiring diagrams Rev. C 15
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other available slugger drills description model # max diameter acitycap depth USA5 120V 18066 2-3/8" 3" USA5 240V 18080 2-3/8" 3" JM101 120V 19020 1-3/8" 2" JM101 240V 19024 1-3/8" 2" JM101 120V WITH 3/8" SLIDE 19021 1-3/8" 2" BAR FEED HANDLE 2 x 2 120V 17980 2" 2" 2 x 2 240V 17982 2" 2" 4 x 4 120V 17985 4" 3" 4 x 4 240V 17987 4" 3" MAGFORCE 120V 06920 1-3/8" 2" MAGFORCE 240V 06921 1-3/8" 2" your distributor Tel · 563.391.1300 or Fax · 563.391.2323 2735 Hickory Grove Road · Dav