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R
HOIST
FITNESS SYSTEMS
CL-2103
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
(800) 548-5438
(619) 578-7676
RECORD SERIAL NUMBER HERE
Fax
(619) 578-9558
OWNERS MANUAL
August 2000
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ASSEMBLY INSTRUCTIONS CONTENTS INSTRUCTIONS (Step 1) ............................................................. 2 FRAME ASSEMBLY (Step 2) ........................................................ 4 PARTS LISTING ............................................................................ 23 HARDWARE LISTING .................................................................. 24 BOLT SIZING CHART .................................................................. 26 WASHER SIZING CHART ...........
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ASSEMBLY INSTRUCTIONS Step 1 INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly. Please use the catalog in this manual to make sure that all parts have been included in your shipment. When ordering use the part number and description from the catalog. Use only Hoist replacement parts when servicing. Failure to do so will void your warranty and could result in personal injury. Hoist equipment is designed to provide the smoothest, most effective exercis
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ASSEMBLY INSTRUCTIONS R HOIST FITNESS SYSTEMS Page - 3 2103 Assembly
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ASSEMBLY INSTRUCTIONS Step 2 FRAME ASSEMBL Y FACTORY INSTALLATION INSTRUCTION ONLY 1. ALL THREADED HOLES SHOULD BE TAPPED, EXCEPT INSERTS. 2. ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE ANY ASSEMBLY. 3. PUT A DROP OF BLUE LOCTITE 242 ON BOLTS IF NECESSARY. 4. IF NECESSARY APPLY GREEN LOCTITE 680 TO ALL BEARINGS. R HOIST FITNESS SYSTEMS 2103 Assembly Page - 4
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ASSEMBLY INSTRUCTIONS Step 2a FRAME ASSEMBL Y In this step attach the Weight Cage to the Seated Frame. Hand Tighten bolts only, they will be tightened later. Lift Machine to position Rubber Feet. Part Descriptions Hardware Descriptions 1 - Weight Cage A - 1/2-13 x 1 1/2” Button Head Screw 2 - Seated Frame B - 1/2” Flat Washer T - 1/2” Lock Washer AM - 3/8”-16 Insert AL - 1/2”-13 Insert AQ - 4.74” x 5.24” x .625 Rubber Foot Pad R HOIST FITNESS SYSTEMS Page - 5 2103 Assembly
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ASSEMBLY INSTRUCTIONS AM AL 1 AM AL A- A-1 1 All All inserts inserts are are factor factory y installed installed,, non-removable non-removable (Inserts (Inserts AM AM have have 4 4 o on n both both sides sides of of mount) mount) Fo Forr clarity clarity see see A A- -1 1 B B T A T A B AQ T T A B A 2 AQ AQ R HOIST FITNESS SYSTEMS 2103 Assembly Page - 6
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ASSEMBLY INSTRUCTIONS Step 2b FRAME ASSEMBL Y In this step, start by sliding one 1 ¼” dia. x 3/8” Aluminum Ring on each side of the Handle Assembly. Then, slide on one 1.25” O.D. x 1.030” I.D. x 8.25” Comfort grip on each side. Placea1¼ Dia. x 3/4” Aluminum Cap on the end of the Handle Assembly. Once all three pieces(per side) are in place, secure the End Caps, slide the Comfort Grip flush with the End Caps, and slide the Aluminum Rings flush with the Comfort Grip and secure. Next, secure a 1 3/
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ASSEMBLY INSTRUCTIONS R HOIST FITNESS SYSTEMS 2103 Assembly Page - 8 AU Y AN AV 5 Mak Make e Sure Sure the the longest longest slot slot side side is is facing facing down down.. Fo Forr Assembly Assembly Y instructions instructions see see page page 17-18 17-18 AV AN 6 AU Y D A-1 E Y W D E V 28 W W D E AC BD Quantity Quantity will will depend depend E M on on gap gap due due to to tolerance tolerance C P W X AB 5 D 3 P AB M 4 X H AA C F Fo orr clarity clarity see see detail detail A- A-1 1
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ASSEMBLY INSTRUCTIONS Step 2c FRAME ASSEMBL Y In this step start by pressing two Guide Rod Bushings into the Weight Cage. Take the two 3” x 1” I.D. Bumpers and place them over the two holes in the bottom of the Weight Cage and slide the Guide Rods into the holes. Make sure the Guide Rods are lube with Spindle Oil. Now slide the 20 LBS. Intermediate Weight Plates and 15 LBS. Aluminum Top Plate onto the Guide Rods and secure. Make sure the Weight Stack and its Guide Rods are sitting level. Next, a
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ASSEMBLY INSTRUCTIONS R HOIST FITNESS SYSTEMS 2103 Assembly Page - 10 27 AR F Fo orr assembly assembly 7 instructions instructions see see page page 21-22 21-22 AY 7 F Fo orr clarity clarity see see A A- -1 1 K 27 22 AX Z 12 27 L 27 Z BG 9 BF BH A-1 BG E BE BC 8 AT A-1 P 10 BG AS S 10 11 13 22 BJ 14 U BJ U J J
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ASSEMBLY INSTRUCTIONS Step 2d FRAME ASSEMBL Y In this step start by attaching the Belt Assembly to the Weight Assembly(prior to attaching the Cam Belt). Next, slide the Cam Belt through the Roller Bracket on the top of the Weight Cage. Then, secure the two 3 1/4” Pulleys to the Weight Cage under the Cam Belt. Next, attach the Latch Assembly to the Seated Assembly by sliding the 1.55 x .25 Dia. Shaft through the mounts and through the Adjustment Spring and secure with the C-Clip; also, insure tha
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ASSEMBLY INSTRUCTIONS 20 AD R Roller oller Brack Bracket et BG P M AD Fo Forr assembly assembly 15 P M instructions instructions see see page page 19-20 19-20 BG M P BG BG Fo Forr Assembly Assembly P instructions instructions see see page page 17-18 17-18 M BB AE AE R AP AF AG R HOIST FITNESS SYSTEMS 2103 Assembly Page - 12
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ASSEMBLY INSTRUCTIONS Step 2e FRAME ASSEMBL Y Mount the pad to the Seated Assembly. Next, snap (AK) into the Seated Frame and snap (AJ) into the Weight Cage. Finally snap (AZ) into the Seat Adjuster. Wrench tighten bolts. Part Descriptions Hardware Descriptions N - 5/16” x 3 Button Head Screw 21 - Upholstery Elbow Pad U - 5/16” Lock Washer 25 - 1/4” x 8” x 21 1/2” Backing AJ - 2” x 4” End Cap(vertical H) AK - 2” x 3” End Cap(horizontal H) AZ - 1 1/2” x 3 1/2” End Cap BJ - 5/16” Flat Washer (whit
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ASSEMBLY INSTRUCTIONS BJ U N 21 25 BJ U AJ N AK AZ R HOIST FITNESS SYSTEMS 2103 Assembly Page - 14
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ASSEMBLY INSTRUCTIONS Step 2g FRAME ASSEMBL Y Attach the 30” x 28.4” Standard Shield to the Weight Cage. Wrench tighten bolts. Part Descriptions Hardware Descriptions A - 1/2” x 1 1/2” Button Head Screw 16 - 30” x 28.4” Standard Shield B - 1/2” Flat Washer T - 1/2” Lock Washer AL - Insert R HOIST FITNESS SYSTEMS Page - 15 2103 Assembly
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ASSEMBLY INSTRUCTIONS R HOIST FITNESS SYSTEMS 2103 Assembly Page - 16 AL 16 AL B T AL A AL B T A B T A B T A
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ASSEMBLY INSTRUCTIONS Step 2c FRAME ASSEMBL Y Start by attaching the Cam Stopper to the Cam Assembly on the first hole.. Next attach the belt by bringing it around the Cam and in between two Belt Clamps. Then wrap the cam belt down and around the Belt Clamps and above another Belt clamp and secure. Wrench tighten bolts. Part Descriptions Hardware Descriptions G - 1/2” x 1” Flathead Cap Screw 19 - Belt Clamp Q - 1/4” Lock Washer 20 - Cam Belt AH - Cam Stopper BA - 1/4-20 x 1 1/2” Socket Head Scre
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ASSEMBLY INSTRUCTIONS NOTE: 1. BELT SMOOTH SIDE DOWN ALWAYS FOR TWO TOP PULLEYS AND CAM. SMOOTH SIDE TO WRAP AROUND BELT RETAINER SHAFT 2. WHEN TIGHTENING THE CLAMPS (19) TO THE BELT DO NOT EXCEED 70 IN. LBS. BB 20 G BB AH 19 Q 19 Q BA R HOIST FITNESS SYSTEMS 2103 Assembly Page - 18
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ASSEMBLY INSTRUCTIONS Step 2h FRAME ASSEMBL Y Slide the Cam Belt into the top slot of 1 5/8” Dia. x 2 1/16” Lg. Dom. (Fig. 1) Loop the end of the Cam Belt and feed it back up through the slot, keeping the loop open (Fig. 2). Next, slide the 3/4” x 2 1/16 CRS through the Cam belt and line up the holes, then secure to the 1 5/8” Dia. X 2 1/16” lg. tube.(Fig. 3). Wrench tighten bolts. Part Descriptions Hardware Descriptions F - 1/4” x 1” Button Head Screw 20 - Cam Belt Q - 1/4” Lock Washer 23 - 1 5
