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MODEL G0704
MILL/DRILL WITH STAND
OWNER'S MANuAL
Copyright © February, 2010 by g rizzly industrial, in C. r evised J une , 2011 (Jb)
WARNING: NO pORTION Of THIS MANuAL MAy b E REpRODuc ED IN ANy SHApE
OR fORM WITHOuT THE WRITTEN AppROvAL Of G RIzz Ly INDuSTRIAL, INc.
(For models manu FaCtured sin Ce 09/09) #Jb12468 printed in C hina
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to
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Table of c ontents INTRODucTION ............................................... 2 SEcTION 5: AccESSORIES ......................... 33 manual accuracy ........................................... 2 SEcTION 6: MAINTENANcE ......................... 36 Contact info.................................................... 2 schedule ...................................................... 36 machine description ...................................... 2 lubrication .............................................
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INTRODuc TION Manual Accuracy c ontact Info We are proud to offer this manual with your new We stand behind our machines. If you have machine! We've made every effort to be exact any questions or need help, use the information with the instructions, specifications, drawings, below to contact us. Before contacting, please get and photographs of the machine we used when the serial number and manufacture date of your writing this manual. However, sometimes we still machine. This will help us h
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Identification b a C y X d W e d v F u t s g r h Q h p i K i J o K l m n figure 1. g0704 identification. N. storage access door A. drawbar Cap and drawbar O. Cross (y-axis) handwheel b. vertical (z-axis) handwheel p. longitudinal scale c. speed range selector Knob Q. drill Chuck D. vertical travel lock R. headstock tilt scale E. Fine Feed lock Knob S. Chip guard f. Quill Feed lever T. Quill lock lever G. table u. Fine Feed Knob H. longitudinal (X-axis) handwheel v. digital readout (page 4) I. l
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Electronic c ontrols Identification a b K J h C i g F d e figure 2. g0704 electronic controls identification. G. in/mm unit selection button A. spindle rpm readout H. spindle depth display b. spindle digital readout oFF button I. spindle direction selection Knob c. digital readout on/zero button J. variable spindle speed Knob D. digital readout battery Cover & battery K. start/emergency stop buttons E. spindle depth display deCrease button f. spindle depth display inCrease button -4- model g 0
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MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0704 DRILL/MILL WITH STAND Product Dimensions: Weight.............................................................................................................................................................. 265 lbs. Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 38 x 24 x 31 in. Footprint (Lengt
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Main Specifications: Operation Info Spindle Travel.............................................................................................................................................. 2 in. Longitudinal Table Travel.................................................................................................................... 18-7/8 in. Cross Table Travel................................................................................................................................ 6
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Features: Digital spindle scale reads metric, inches, zero, set, on/off Forward/reverse switch Chip guard Digital display for spindle speed Dovetail column Front mounted fine feed knob Coolant trough Accessories Included: Drill chuck 1/16-1/2 in. with B16 taper Drill chuck arbor B16 x R8 Two T-bolts Two open-ended combo wrenches Chuck key Oil bottle Extra fuse Hex wrenches Standard and Phillips screwdrivers Tool box The information contained herein is deemed accurate as of 6/14/2011 and represen
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SEc TION 1: SAf ETy For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indi
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DISCONNECTING POWER SUPPLY. Always dis- FORCING MACHINERY. Do not force machine. connect machine from power supply before ser- It will do the job safer and better at the rate for vicing, adjusting, or changing cutting tools (bits, which it was designed. blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpect- GUARDS & COVERS. Guards and covers can ed or unintentional start. protect you fr
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Additional Safety for Mill/Drills uNDERSTANDING c ONTROLS. make sure you bE ATTENTIvE. do not leave the mill/drill run- understand the use and operation of all controls. ning unattended for any reason. SAf ETy Acc ESSORIES. always use a chip DISc ONNEc T pOWER. make sure the mill/drill is guard in addition to your safety glasses when mill- turned OFF, disconnected from its power source ing/drilling to prevent bodily injury. and all moving parts have come to a complete stop before starting
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SEc TION 2: pOWER Supp Ly Availability circuit Requirements Before installing the machine, consider the avail- This machine is prewired to operate on a 110V ability and proximity of the required power supply power supply circuit that has a verified ground and circuit. If an existing circuit does not meet the meets the following requirements: requirements for this machine, a new circuit must be installed. To minimize the risk of electrocu- Nominal voltage ...............................110v/12
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Improper connection of the equipment-grounding Grounding & plug Requirements wire can result in a risk of electric shock. The This machine MUST be grounded. In the event wire with green insulation (with or without yellow of certain malfunctions or breakdowns, grounding stripes) is the equipment-grounding wire. If repair reduces the risk of electric shock by providing a or replacement of the power cord or plug is nec- path of least resistance for electric current. essary, do not connect th
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SEc TION 3: SETup Needed for Setup This machine presents serious injury hazards t he following are needed to complete the setup to untrained users. Read process, but are not included with your machine: through this entire manu- al to become familiar with Description Qty the controls and opera- • precision l evel ........................................... 1 tions before starting the • safety g lasses (for each person) ............... 1 machine! • standard s crewdriver #3 ..................
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Inventory a The following is a description of the main compo- nents shipped with your machine. Lay the compo- nents out to inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. c ontents Qty A. mill/d rill w/stand ......................................... 1 figure 4. g0704 out of the crate. b. o pen end Combo Wrench 17/19 ................ 1 c. o p
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c leanup Gasoline or products with low flash points can The unpainted surfaces of your machine are explode or cause fire if coated with a heavy-duty rust preventative that used to clean machin- prevents corrosion during shipment and storage. ery. Avoid cleaning with This rust preventative works extremely well, but it these products. will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better apprecia
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Site c onsiderations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight The physical environment where your machine of your machine. Make sure that the surface upon is operated is important for safe operation and which the machine is placed will bear the weight the longevity of its components. For best results, of the machine, additional equipment that may be operate this machine in a dry environment that is installed on the machine, and the heaviest work- free f
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5. unbolt the machine from the pallet, then with Moving & placing an assistant steadying the machine to pre- vent it from swinging, lift it slightly off of the Machine pallet. use the cross handwheel to move the table forward or backward as necessary to balance the machine so it hangs as close to level as possible. The Model G0704 is a 6. lift the machine and carefully place it onto heavy machine. Serious the stand. personal injury may occur if safe moving methods 7. bolt the machine to
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using Machine Mounts Mounting to Shop u sing machine mounts, shown in f igure 10, gives the advantage of fast leveling and vibration reduc- floor tion. t he large size of the foot pads distributes the weight of the machine to reduce strain on the although not required, we recommend that you floor. mount your new machine cabinet to the floor. because this is an optional step and floor mate- rials may vary, floor mounting hardware is not included. g enerally, you can either bolt the cabi- ne