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Operator and
Parts Manual
DIXON
Blower Kit
Collection System
539 132250, 539 132251
539 132252, 539 132397
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©2007 HTC. All Rights Reserved. Beatrice, NE. Printed in U.S.A.
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CONTENTS SAFETY RULES ............................................................................................................................4 CARTON CONTENTS ...................................................................................................................7 ASSEMBLY ...................................................................................................................................8 OPERATION ...................................................................
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SAFETY SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DANGER ! THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OB- JECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERI- OUS INJURY OR DEATH. • DO NOT operate mower with grass catcher, I. GENERAL OPERATION unless the front weights are installed. • Read, understand and follow all instructions in • Keep machine free of grass, leaves or other the manual and on the machine before starting. debris bu
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SAFETY SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DO NOT IV. SERVICE • Do not turn on slopes unless necessary, and • The operation of any mower can result in then, turn slowly and gradually downhill, if foreign objects thrown into the eyes, which possible. can result in severe eye damage. Always wear safety glasses or eye shields while operating • Do not mow near drop-off, ditches, or your mower or performing any adjustments or embankments. The mower could suddenly turn repairs. We reco
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SAFETY SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • NEVER allow children to operate the machine. CAUTION • Be sure the area is clear of other people before In order to prevent accidental starting when mowing. Stop machine if anyone enters the setting up, transporting, adjusting or making area. repairs, always disconnect spark plug wire • Never carry passengers or children even with and place wire where it cannot contact spark the blades off. • Do not drive in reverse unless absolutely
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UNPACKING INSTRUCTIONS CONTAINER CONTENTS • Remove all parts and packing materials from • Blower Assembly • Drive Pulley carton. • Belt Shield • Belt TOOLS REQUIRED • Mounting Assembly • Bag of Hardware 11 • Drill and /32" drill bit - 3 bag system only • Weight 5 • /16" Wrench or ratchet and socket (not included in 50" Kit 539 132397 or 60" Kit 539 132252) 7 • /16" Wrench or ratchet and socket • ½" Wrench or ratchet and socket • ¾" Socket • Torque Wrench UPPER CHUTE • Phillips Head Screwdrive
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ASSEMBLY INSTALLING DRIVE PULLEY 1 1. Remove the discharge chute from the deck. 5. Remove the bolt that secures the right hand (Deck confi guration will vary by size and model) deck pulley to the spindle. 2. Lower deck to the lowest cutting position. 6. Replace right blade shaft with new, longer shaft. The existing drive pulley and key will fi t on the 3. Remove the right hand (discharge side) belt new shaft. Install blower drive pulley with the cover from the deck. raised portion of pulley
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ASSEMBLY MOUNTING BLOWER ASSEMBLY INSTALLING DRIVE BELT 2 3 1. Install the front and rear mount brackets to the 1. Make sure the tension release lever is forward deck with the pin and hairpin cotter supplied with or disengaged. the kit. 2. Place the belt over the pulley on the deck. Refer to illustration for proper routing. HAIRPIN COTTER 3. Move the tension release lever to the rear and engage in the latch. OUTER PULLEY TENSION RELEASE LEVER PIN TWIST IN BELT OUTER PULLEY COVER REAR OF DE
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ASSEMBLY INSTALLING BELT COVERS 4 1. Place deck belt shield over spindle, aligning hole TAP SCREW with bolt on belt shield standoff. 2. Attach with wing nut to standoff and use tap DECK BELT SHIELD screw from kit to attach the other side of the belt shield to the deck. 3. Place retainer on the outer pulley cover. 4. Align the tab end of the belt cover into the slot WING NUT on the deck belt shield and the other end over the end of the outer pulley cover. 5. Secure with knob. BELT SHIELD S
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ASSEMBLY 3. Install the bagger mount tube from the mount kit. INSTALLING MIDDLE CHUTE 5 MOUNT STRAP 1. Place middle chute over the top end of the blower assembly. 2. Latch middle chute to blower assembly. BLOWER ASSEMBLY MIDDLE CHUTE MOUNT STRAP MOUNT TUBE RAM MOUNT INSTALLING BAGGER MOUNT 3. Remove the front carriage bolts securing the 6 3 Bin Collector engine guard. Depending on model, engine guard may have 4. Install kit mount straps between the mount tube available mounting holes. If dri
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ASSEMBLY INSTALLING WEIGHT KITS INSTALLING CHUTE SUPPORT Units with cast weight 8 3 Bin System only 7 1. Bolt one cast weight and two weight brackets 1. Position upper chute support against bagger together using four 2¾" bolts and four nuts. inlet, fl ush at outer edges. See Illlustration. 3 2. Slide both weight brackets over the front tube on 2. Using support as a template, drill two /8" holes the frame, positioning the assembly in the center into bagger hood. of the frame. 3. Secure
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ASSEMBLY MOUNTING COVER ASSEMBLY 9 T O SUPPORT ASSEMBLY CAUTION NOTE: For ease of assembly, you may wish assis- DO NOT operate mower with grass tance from another person for mounting the cover catcher, unless the front weights are assembly to mower. installed. 1. Position cover assembly on ground behind mower. 2. Lift and rotate cover to align the cover brackets NOTE: with support assembly tubes. Ram Ultra units do not require a weight kit. 3. Slide the cover down over the support tubes
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OPERATION TIPS FOR IMPROVED BAGGING OPERATION • Avoid cutting wet grass or mowing in the Follow the mower operation instructions in the morning while the dew is still heavy. Grass mower operator’s manual. clippings collected under these conditions tend When utilizing the grass catcher on a lawn where to be sticky and adhere to the walls of the fl ow grass and leaf bagging equipment has not been path causing clogging. used, thatch and debris that has accumulated for • If the grass catcher
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CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any When grass catcher is to be stored for a period maintenance. of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place. • Before each use check for loose fasteners. • Clean unit thoroughly after each use. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. • See BLADE CARE instructions in your mower CAUTION ope
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PARTS 2 12 11 9 4 4 6 5 10 8 7 5 4 6 3 3 1 16
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PARTS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 539 108081....1 .... SCREW, SPEC 10-14 x ½ 7.. 539 108088....1 .... LATCH, HOOD 8.. 539 108089....1 .... PLATED, WELD NUT 2.. 539 108082....1 .... BAG DUMP INDICATOR 1 9.. 539 108141....1 .... CHUTE, UPPER 3.. 539 108083....2 .... SCREW, 10-24 x 1 /8 3 3 4.. 539 108084....3 .... WASHER, /16 x ¾ 10.. 539 109552....2 .... WASHER /16 LOCK 11.. 539 130294....1 .... CHUTE, MIDDLE 5.. 539 108085....2 .... SPACER, SPL
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PARTS BAG ASSEMBLY 960 730019 3 2 12 12 1 11 3 8 5 10 4 7 9 6 17 16 15 14 13 18
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PARTS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1.. 532 192709....1 .... SCREEN, COVER 12.. 539 976977....8 .... NUT, #10-24, CROWNLOCK 5 2.. 532 195373....1 .... COVER 13.. 539 990627....2 .... HCS, /16-18 X 1¼, GR 5 5 5 3.. 539 976952....6 .... SCREW, #10-24 x /8 14.. 539 990188....4 .... WASHER, /16, SAE 5 4.. 539 108096....2 .... SPRING, RETAINER 15.. 539 990717....2 .... NUT, /16-18, NYLOC 5.. 539 108097....4 .... PLUG, TUBING END 16.. 539 110234....1 ....S
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PARTS 46 44 24 47 4 14 15 THIS SIDE 31 11 TOWARD BEARING 55 17 22 59 30 11 21 45 56 38 16 40 48 28 11 52 50 18 34 33 48 41 42 56 19 11 40 60 49 15 23 32 47 58 46 14 51 12 44 10 57 TORQUE TO 30 LBS 26 50" Deck 2 9 59 13 8 37 25 36 7 3 37 60 20 39 36 45 6 27 23 5 43 60" Deck 35 10 29 40 37 53 12 1 36 44 51 20
