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C a t e r i n g W a r m e r
®
E l e c t r i c
Models:
500-E
500-E/Deluxe
500-E
• INSTALLATION
500-E/Deluxe
• OPERATION
• MAINTENANCE
W 1 6 4 N 9 2 2 1 W a t e r S t r e e t • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
WEBSITE: www.alto-shaam.com
MN-28945 • 06/07
P R I N T E D I N U. S. A.
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® ® DELIVERY UNPACKING 1. Carefully remove the This Alto-Shaam appliance has been appliance from the thoroughly tested and inspected to insure only the carton or crate. highest quality unit is provided. Upon receipt, check for any possible shipping damage and NOTE: Do not discard the report it at once to the delivering carrier. See carton and other Transportation Damage and Claims section packaging material located in this manual. until you have This appliance, complete with unattached inspec
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SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold or safe operation of electrically and/or gas energized process foods for the purpose of human equipment. In accordance with generally accepted consumption. No other use for this product safety labeling guidelines for potential appliance is authorized or recommended. hazards, the following signal words and symbols 2. This appliance is intended for use in may be used t
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INSTALLATION Site Installation This appliance, complete with unattached items and CLEARANCE REQUIREMENTS accessories, may be delivered in one or more pack- ages. Check to insure that all accessories that were 3 inches (76mm) ordered have been received with the unit. top, bottom, right and left Alto-Shaam holding cabinets are designed for the purpose of maintaining hot food at a temperature NET WEIGHT for safe consumption. The unit must be installed on a level surface in a location that will perm
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250 300 350 INSTALLATION Site Installation 8-1/16" (205 mm) Electrical Outside Dimensions C L Electrical Connection C L 1-1/2” (38 mm) Electrical from top Connection 1-5/8” (40mm) from top 500-E OFF 500-E/Deluxe 16-13/16" (411 mm) 17-3/16" (437 mm) 13-1/8" (333 mm) Cavity 16-1/8" (409mm) 17-1/8" (434 mm) OPTIONS & ACCESSORIES 500-E 500-E/Deluxe Casters*, 3" (76mm) (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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INSTALLATION Electrical Installation 1. An identification tag is permanently mounted 230V: on the cabinet. To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol. 2. Plug the unit into a
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OPERATION User Safety Information This appliance is intended for use in commercial CAPACITY establishments where all operators are familiar with Up to approximately 87 lbs. (39.45 kg) the purpose, limitations, and associated hazards of this appliance. Operating instructions and warn- STANDARD: ings must be read and understood by all operators FULL SIZE PANS: GASTRONORM: — Three (3) 12" x 20" x 4" (1/1: 530 x 325 x 100mm) and users. ONE-HALF SIZE PANS: — Six (6) 12" x 10" x 4" (1/2: 265 x 325 x 1
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OPERATION Manual Control Before Initial Use: 3. Reset the thermostat to 160°F (71°C). Clean appliance with a clean, damp cloth and mild For potatoes - 180°F (82°C). soap solution. Clean and install the pans, shelves and side racks. Check to make certain the cabinet door is 1. Turn thermostat to 200°F (93°C) and securely closed, and reset the thermostat to preheat for 30 minutes. 160°F (71°C). THIS WILL NOT NECESSARILY BE THE FINAL SETTING. The proper tempera- When the thermostat is turned clockw
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O P E R AT I O N Electronic Control Before Initial Use: Clean appliance with a clean, damp cloth and mild soap solution. Glass cleaner or distilled vinegar can ON/OFF Key be used on any glass. Clean and install the pans, Press the ON/OFF key once and the power indicator shelves and side racks. light will illuminate. Press and hold the ON/OFF key until the LED display turns off (at least three seconds) and power indicator light goes out. 1. Preheat at 200°F (93°C) for 30 minutes. Press the ON key
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O P E R AT I O N General Holding Guidelines Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food H O L D I N G T E M P E R A T U R E R A N G E product must be based on the moisture content MEAT FAHRENHEIT CELSIUS of the product, product density, volume, and BEEF ROAST — Rare 140°F 60°C proper serving temperatures. Safe holding BEEF ROAST — Med/Well Done 160°F 71°C temperatures must also be correlated with BEEF
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C A R E A N D C L E A N I N G CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against Use non-abrasive cleaning products designed for use corrosion in the care of on stainless steel surfaces. Cleaning agents must be stainless steel surfaces. chloride-free compounds and must not contain Harsh, corrosive, or quaternary salts. Never use hydrochloric acid inappropriate chemicals can (muriatic acid) on stainless steel surfaces. Alway
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C A R E A N D C L E A N I N G The cleanliness and appearance of this unit will contribute considerably to 6. Clean control panel, door vents, door handles, operating efficiency and and door gaskets thoroughly since these areas savory, appetizing food. harbor food debris. Good equipment that is kept clean works better and lasts 7. Rinse surfaces by wiping with sponge and clean longer. warm water. 8. Remove excess water with sponge and wipe dry CLEAN THE UNIT with a clean cloth or air dry. Leave d
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S A N I TAT I O N Food flavor and aroma are usually so closely related The most accurate method of measuring safe temper- that it is difficult, if not impossible, to separate them. atures of both hot and cold foods is by internal prod- There is also an important, inseparable relationship uct temperature. A quality thermometer is an effec- between cleanliness and food flavor. Cleanliness, top tive tool for this purpose, and should be routinely operating efficiency, and appearance of equipment use
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√S E R V I C E • M A N U A L C O N T R O L THERMOSTAT & INDICATOR LIGHT SEQUENCE THERMOSTAT CALIBRATION THERMOSTAT & PILOT LIGHT SEQUENCE Whenever the thermostat is turned “ON,” the The thermostat is precision calibrated at the factory. indicator light will indicate the power ON/OFF Normally, no adjustment or recalibration is necessary condition of the heating cable, and consequently, unless the thermostat has been mishandled in transit, the cycling of the cabinet as it maintains the dialed chan
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√S E R V I C E • E L E C T R O N I C C O N T R O L TROUBLE SHOOTING Error Possible Cause Code Description/Results Service Required E-10 Air Sensor Fault (shorted) Ino p e rative unit Air sensor defective? See following page for air sensor test. E-11 Air Sensor Fault (open) Ino p e rative unit E-30 Under temperature Door closed? Door gasket need replacement? Preheat skipped? Unit overloaded or has frozen product? Defective air sensor or probe? Unit w ill sh ut d o w n Defective solid state relay?
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S E R V I C E • E L E C T R O N I C C O N T R O L TROUBLE SHOOTING INTERNAL ELECTRICAL COMPONENTS A. No power. Display will not light. 1. Verify that power is available at the outlet or junction box. 2. Verify that the circuit breaker switch on the back of the unit is turned on. 3. Verify that the power cord is not open. Check continuity with a VOM meter. 4. If none of the above steps help, call a qualified service technician or refer to the Service Manual for this particular oven. B. To test ai
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M A N U A L C O N T R O L • S E R V I C E MODEL 500-E • Manual Control 3/18/04 QTY. ALTO-SHAAM QTY. ALTO-SHAAM PART DESCRIPTION PER UNIT PART NO. PART DESCRIPTION PER UNIT PART NO. 1. TOP 1 4986 12. THERMOSTAT 1 TT-3057 THERMOSTAT KNOB (Fahrenheit) 1 KN-3469 2. TOP MOUNTING SCREWS 9 SC-2425 THERMOSTAT KNOB (Celsius) 1 KN-3474 3. CORD AND PLUG SET (125V) 1 CD-3029 13. HEAT INDICATOR LIGHT (125V) 1 LI-3027 CORSET: 230V, INTL (TYPE HO7 RN-F) 1 CD-3984 HEAT INDICATOR (230V and 208-240V) 1 LI-3951 CO
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O p e r a ti o n a n d C a r e Ma n u a l • 17.
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Deluxe Model • Electronic Control • Service Views Control Panel Top PE-25464 1001349 Door Gasket Hinge E2132GS HG-2015 Handle with Striker Carry Handles HD-2007 HD-2532 Handle Backer 11017 Window not shown Door E5078 Striker only HD-2575 Casing 1001383 Side rails Foot SR-25477 BM-22606 Sensor & Block SN-33541 BK-24427 Cabinet Front Bushing Beeper BU-3013 BP-3567 BU-3007 Control Assembly Relay 5000876 Clamp E3038RL CM-3585 Relay E3038RL Power Board BA-33554 Bushing Circuit Breaker Electrical Cord
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O p e r a ti o n a n d C a r e Ma n u a l • 19.