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MODEL W1671
Mortising Machine
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © 2002 BY WOODSTOCK INTERNATIONAL, INC. REVISED JANUARY, 2012 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
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INTRODUCTION SAFETY ASSEMBLY ADJUSTMENTS OPERATIONS MAINTENANCE PARTS Table Of Contents PAGE 1. INTRODUCTION ............................................................................... 2 ABOUT YOUR NEW MORTISING MACHINE ........................................... 2 WOODSTOCK SERVICE AND SUPPORT ................................................ 2 WARRANTY, RETURNS AND SPECIFICATIONS ....................................... 3 2. SAFETY ......................................................
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INTRODUCTION ABOUT YOUR NEW MORTISING MACHINE ® This Shop Fox Mortising Machine has been specially designed by Woodstock International, Inc. to provide many years of trouble free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. 1 The Model W1671 Mortising Machine features a ⁄2" drill chuck, a quick-setting handle, an adjustable 3 depth stop and a reliable rack and pinion elevation system. Combined with a ⁄4 H.P. m
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INTRODUCTION WARRANTY, RETURNS AND SPECIFICATIONS ® Woodstock International, Inc. warrants all SHOP FOX machinery to be free of defects from workman- ship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repair or alterations made or specifically authorized by anyone other than Woodstock International, Inc. ® W
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SAFETY FIRST! READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
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SAFETY 14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, etc. 15. Remove adjusting keys and wrenches. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed. 16. Use proper extension cord. When using an extension cord, make sure it is in good condition. When extension cord is 100' and less in length, use those that are rated Hard Service (grade S) or better, and that have a conductor size of 16 A.W.G. A dro
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ELECTRICAL REQUIREMENTS 110V Operation This equipment must be grounded. Verify ® The Shop Fox W1671 Mortising Machine can that any existing electrical outlet and circuit only be operated at 110 volts. The motor sup- you intend to plug into is actually grounded. plied with your new Mortising Machine is rated If it is not, it will be necessary to run a 3 at ⁄4 H.P. and will draw approximately 8 amps. separate 12 A.W.G. copper grounding wire When choosing an outlet for this machine, con- fr
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SAFETY AVOIDING POTENTIAL INJURIES Figure 2. Unplug before changing chisels. Figure 3. Always clamp workpiece. Fig. 4. Secure depth stop before removing gas spring. Figure 5. Remove safety key when not in use. Figure 6. Never place hands under chisel. Fig. 6A. Secure depth stop before adjusting quick-set handle above. See Fig. 4. -7-
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ASSEMBLY INSTRUCTIONS Figure 7. Components laid out for identification. ® The following is a description of the components shipped with the Shop Fox W1671 Mortising Machine. It is recommended that all the parts be laid out in a similar fashion to those in Figure 7. This will help in identification before beginning assembly. Should any part be missing, examine the packaging carefully. If any key parts are missing call Woodstock International, Inc. at 360-734-3482 or contact on the internet at
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ASSEMBLY ® While the main mortising assembly of the Shop Fox W1671 Mortising Machine is assembled at the fac- tory, other components require assembly. The following is the recommended sequence best suited for final assembly. ® 1 5 TOOLS REQUIRED: You will need the 4, 5 & 6mm Allen wrenches (supplied), a hand drill, a ⁄4" or ⁄16" ® drill bit and a Phillips screw driver. Wear safety glasses dur- Do not connect the ing the entire assembly machine to power at process. Failure to com- this time.
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Mounting, Cont. 1. Plan the placement of the mortiser. Take measurements of the base and layout a pen- cil drawing for the best location on the work bench. See Figure 9. The Mortiser represents a heavy load that must be lifted from the bottom. Seek assistance before beginning assembly. Layout penciled in. Figure 9. 2. Seek assistance and lift the mortising machine to the workbench. Lift the mor- tising machine from its base, only. Slide it over the pencil layout. Recheck for proper wo
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ASSEMBLY Hand Lever Hub Clutch Position depth stop to Spring touch table and secure with lock knob before Shouldered Bolt attaching hand lever. The head may drop sud- denly causing injury. Attaching the hand lever requires the use of the ® 4 and 5mm Allen wrenches supplied. Assembly break down. Figure 11. 1. Locate the shouldered bolt, clutch and small spring. 2. Insert the spring into the clutch and place the clutch on the hub. 3. Secure the spring and clutch using the shouldered bo
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Gas Spring The gas spring can be secured to 3 different locations along the side or back of the left col- umn. Each location offers a different range of motion for the mortising head. In the instruc- tions below, we will cover only the side loca- tion. Further explanation will follow in the Adjustments section. Position depth stop to touch table and secure with lock knob before Indexing handle by swinging out. Figure 12. indexing the hand lever. The head may drop sud- denly, causing inju
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ASSEMBLY Work Table 1. Secure the wooden work table with the 2 ® Phillips head screws provided. See Figure 14. Work table secured with screws. Figure 14. Fence 1. The fence comes with a micro-adjustable stop attached to the fence support rod, which retains a spring. Loosen the setscrew ® with the 4mm Allen provided and remove the stop but not the spring. 2. Slide the support rod into the mounting block located between the columns. See Figure 15. 3. Replace the micro-adjustable stop and
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Hold Down The hold down acts as a clamp, holding the workpiece to the table surface. This helps to keep the workpiece from raising when extract- ing the chisel after a cut is made. The hold down must be used. 1. Support the head with the hand lever and unlock the depth stop lock knob. Allow depth stop rod to touch the base surface and secure the rod in place. 2. The hold down support rod has a flat portion along its length. Place the com- pletely round portion into the fence. Do Bracket
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ASSEMBLY Installing Chisels Always unplug the mor- Select the size needed for your project and fol- tising machine before low the instructions below. changing chisels. Failure to do this may result in 1. Support the head with the hand lever serious personal injury. and unlock the depth stop lock knob. Allow depth stop rod to touch the base surface and secure the rod in place. 2. Remove the hold down bracket from the support rod and move the fence to the back edge of the work table. 3. Pr
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ADJUSTMENTS Gas Spring Locations The gas spring can be positioned in 1 of 3 loca- tions to allow clearance for different board thicknesses or to mortise a board on edge. To determine which setting to use, look at the chart in Figure 21 and find the board thickness that most closely fits your workpiece. Note the number that corresponds with that board. This 8½” will be the position number shown in Figure 22. 4½” Follow the instructions on the following page to 2½” place the gas spring in
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ADJUSTMENTS Gas Spring Placement Swinging the handle out will cause the head casting to fall when the gas spring is removed. The gas spring supports the weight of the head casting and the hand lever regulates its height. However, if the handle is pulled while the gas spring is removed the head will drop suddenly. Please read the Caution to the left. Upon determining which location the gas spring is to be placed, follow the instructions below. 1. Support the head with the hand lever and u
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Pivot Feature The head and column assembly can be adjusted for mortising off of the base. This will allow the mortising machine to accommodate a larger workpiece than those previously listed. To change the position of the head and column assembly: 1. Support the head with the hand lever and unlock the depth stop lock knob. Allow the depth stop rod to touch the base surface and secure the rod in place. 2. Loosen the two hex nuts in the pivoting base. Workpiece clamped to edge of table. F
