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IMI CORNELIUS INC One Cornelius Place Anoka, MN 55303-6234
Telephone (800) 238-3600 Facsimile (800) 535-4231
Installation/Service Manual
UCR 700 SERIES CONTINUOUS–
FLOW ICEMAKER
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
met
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TABLE OF CONTENTS Page SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 RECOGNIZE SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 UNDERSTAND SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FOLLOW SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL DESCRIPTION . . . . . . . . . . . . . .
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TABLE OF CONTENTS (cont’d) Page UPPER NUT AND BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 TO REPLACE BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ELECTRICAL CHECKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 OVERLOAD CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 COMPRESSOR CHECK .
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SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words A signal word - DANGER, WARNING, OR CAUTION DANGER is used with the safety-alert symbol. DANGER identi- fies the most serious hazards. Safety signs with signal word DANGER or WARNING WARNING are typically near specific hazards.
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GENERAL DESCRIPTION TO THE USER OF THIS MANUAL This manual covers the installation and assembly of the Air–Cooled or Water–Cooled Model UC700 Icemaker with the Model UC150 Dispenser. Refer to Table of Contents for page location of detailed information pertaining to questions that may arise during installation or operation of this equipment. DESCRIPTION The UC700 is a chuncklet Icemaker designed to be installed under a counter adjacent to an Ice Dispenser or an Ice Storage Bin. The Icemaker will
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Table 1. Design Data (cont’d) Water Supply–Water inlet fitting is 1/4–inch SAE flare located at the top front of the Unit. The Unit is designed to operate on water pressure between 10 PSI and 90 PSI. Drain Overflow Line (Located at rear of the Unit) 3/8–inch Flexible Tubing Ambient Operating Temperature 40° F to 100°
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FIGURE 1. CLEARANCE REQUIREMENTS 5 630460154
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INSTALLATION PRE–INSTALLATION Freight Damage Claim The delivery of your equipment (Frieght Company, Distributor, or dealer) is responsible for loss or damage of your shipment. All claims must be filed with the deliverer of your equipment. Please follow the steps below to determine if your shipment is satisfactory or if a claim must be filed: 1. Check the number of products delivered against the number of products listed on the delivery receipt. Should the totals not match, have the driver note a
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INSTALLATION 1. Keep unit in the upright position, remove carton and pallet from the Icemaker and inspect for damage. If any damage is found, file a claim with carrier immediately. 2. Locate startup card either on outside of container or on plastic liner. Fill in proper information and send one to factory, and other copy to distributor. Postage is prepaid. 3. Install the Dispenser first, following installation instructions supplied with the Dispenser. 4. Remove the two hole plugs from the side o
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INITIAL START UP, CHECKS AND ADJUSTMENT INSTRUCTIONS NOTE: Do not start Icemaker before completing installation steps on pages 7 and 9. Turn on water supply (if Icemaker is water cooled turn water on to condenser also) turn on main power switch (located on top of electrical box), and make the following system checks: NOTE: If Icemaker will not start be sure water reservoir is full. Low water safety control must be prop- erly adjusted to start and shut down the Icemaker. If water level drops belo
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GUIDE TO SERVICE WARNING: Disconnect electrical power to the Icemaker to prevent personal injury before attempting any internal maintenance. Only qualified personnel should service internal components or electrical wiring. ICEMAKER CLEANING AND SANITIZING PROCEDURES Do not use any of the ice made during cleaning operations. Clean and sanitize ice storage area when cleaning icemaker. 1. Turn machine off. 2. Shut off water supply. 3. Remove ice from storage bin. 4. Mix approved cleaner (2 gallons
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Semi–Annually Semi-Annually in addition to all previously established service procedures perform the following: 1. Check for water leaks in tube connections, water fittings and lower Icemaker water seal. 2. Check drain tubes for clogs and aged tubes. Replace if tubes are stained or brittle. 3. Check for signs of condensation. Clean where necessary and replace insulation properly. 4. Check safety circuits for proper operation. 5. Check refrigeration system (see page 13). 6. Check unit for abnorma
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3. The transparent bowl not only provides a visible check of water level, but also is a good guide to the inter- nal conditions which exist within the icemaker assembly itself. (See Cleaning Procedure.) To Replace Water Level Control 1. Shut off the water supply. Shut off the main power switch or unplug the ice dispenser from electrical outlet. 2. Remove the flexible tubing from bottom of water level control and drain water from water level control and evaporator. 3. Remove flexible tubing at bo
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EXPANSION VALVE You will find a thermostatic expansion valve on icemakers, which is used to control the amount of refrigerant flowing through the evaporator. Improperly installed or defective expansion valves may cause low production, soft ice, squeaking from evaporator and excessive load inside evaporator. By using general refrigeration system troubleshooting along with the pressure charts you can easily determine whether or not the expansion valve is working properly. ADJUSTMENT AND TROUBLESHO
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SIGHT GLASS THERMOSTATIC EXPANSION VALVE FIGURE 5. EXPANSION VALVE FIGURE 6. ADJUSTMENT SCREW CONDENSER MODULATING VALVE REMOVAL 1. Disconnect power to unit, then shut off water supply to condenser and evacuate refrigerant from system. 2. Remove inlet water line from Condenser Modulating Valve. Also remove tube from high side refrigerant line. 3. Remove Condenser Modulating Valve and bracket from unit. 4. Remove valve from bracket. 5. Replace Condenser Modulating Valve by reversing Steps 2 thru
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GEARMOTOR The gearmotor is equipped with a start relay and a manual reset overload. When current is applied, the relay energizes and completes the circuit to the start winding. The motor reaches a predetermined speed and the relay drops out, disconnecting the start winding. The run winding remains in the circuit as long as current is applied. The purpose of the overload is to automatically shut off the motor in the event of a mechanical bind of the trans- mission, an overload condition within th
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START RELAY 1. Check between “2” and “4” on relay (with relay unplugged). If there is continuity replace the relay, as the relay contacts should be open. 2. Check between “3” and “4” on relay, if no continuity replace the relay. FIGURE 7. GEARMOTOR ASSEMBLY TO REPLACE GEARMOTOR ASSEMBLY 1. Disconnect the icemaker from the electrical power source. 2. Disconnect the transmission cable from the electrical box. 3. Remove the 4 hex head bolts securing the evaporator to the top of the transmission. 4.
