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SERIES 2006 FRYER MANUAL
®
Keating’s INCREDIBLE FRYING MACHINE
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
®
Record the Model No. and Serial No. of this Incredible Frying Machine in the space provided below.
Serial No. __________________________
Model No. __________________________
Keep these numbers for future reference
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be
required. If service is performed, it is in your interest
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POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE. WARNING FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINI- TY OF THIS OR ANY OTHER APPLIANCE. Do not store flammable liquids near this or any other appliance. WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROP
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OPTIONS INTRODUCTION ® • Natural Gas or Propane Keating’s Incredible Frying Machine (IFM) are designed to give maximum production efficiency, deliv- • Automatic Basket-Lift ering high quality food products. The following design • Cooking Computer features are incorporated in Keating’s Incredible Frying ® Machine (IFM). RATINGS STANDARD FEATURES • 14" fryer vessel - 38 lb. oil capacity • Highly polished stainless steel fryer vessel • 18" fryer vessel - 68 lb. oil capacity • Highly polished stainl
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exposing any individual to a chemical known to the State of California to cause cancer or reproductive toxicity DO NOT STORE OR USE GASOLINE OR OTHER without first giving clear and reasonable warning to such FLAMMABLE VAPORS AND LIQUIDS IN THE individuals.” The Governor’s Scientific Advisory Panel VICINITY OF THIS OR ANY APPLIANCE. added carbon monoxide to the list of hazardous You will post, in a prominent location, instructions to be chemicals known to cause reproductive harm. followed in the
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Counter model and floor model fryers must be INSTALLATION restrained to prevent tipping when installed in order to This fryer MUST be installed, inspected, calibrated and avoid splashing, spilling, etc. of hot liquid. The serviced by qualified and/or certified and/or licensed restraining method may be a manner of installation or service personnel - you may void your Keating by separate means. warranty if installation is not completed per local, LEVELING national and Keating specifications. Conta
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INSTALLATION GAS CONNECTION The installer is responsible for attaching the tipping restraint. • PIPE JOINT COMPOUNDS RESISTANT TO ELECTRICAL CONNECTION PROPANE GASES MUST BE USED. The Keating IFM, when installed, must be electrically grounded in accordance with local codes, or in the • BEFORE OPERATING THIS FRYER, CHECK PIPE absence of local codes, the National Electrical Code, JOINTS FOR LEAKS BY USING A SOAP AND ANSI/NFPA No. 70. or the Canadian Electrical Code, WATER SOLUTION ONLY. DO NOT USE
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GAS PRESSURE AT MANIFOLD See Figure 3-1. NATURAL Gas - 3.0 in. W.C. LP Gas - 10.0 in. W.C. MAXIMUM INCOMING GAS PRESSURE NATUARAL Gas - 7.0 in. W.C. LP Gas - 11.0 in. W.C. NOTE: It is estimated that half of all service calls made on Keating Incredible Frying Machine® (IFM) result from an inadequate gas supply. During installation, Figure 3-1 have a gas company representative make certain that “Max” Level Line the fryer is receiving adequate gas pressure and volume (see “Installation” or your ser
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1. Turn on main power switch. 3. Set timer(s) to desired cooking time and fill bas- ket(s) to proper level (if applicable). 2. Set thermostat to desired setting. (Between 325°F/162.8°C) – (335°F/165.3°C) 4. Lower filled basket(s) slowly into oil. For fryers with automatic basket lift, place basket(s) on upper bas- 3. Once main power switch is on and the thermostat ket hanger rods on splashback of fryer. is set, the following occurs: 5. Push “T1”, “T2” or “T3” button of electronic timer(s). a. Bl
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STEP 2 PRESS all 3 buttons in sequence: left-center- DRAINING right. The BEEPERwill BEEP. If BEEPER does not BEEP, the timer is defective. STOP TESTING. Reset procedure is completed ALWAYS SHUT THE FRYER OFF COMPLETELY when 1:00 appears on the digital display. BEFORE DRAINING. THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL. A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE 11::0000 SAFETY OF THE OPERATOR. 1. Operat
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Figure 3-4 14. Prior to refilling with oil, wipe the inside of the fryer vessel making sure all water and Klenzer has been Keating Klenzer and Sea Powder removed. DO NOT MIX HOT OIL AND WATER IN ANY FORM. 15. Close drain valve. FAILURE TO CLOSE DRAIN VALVE BEFORE 1. Put on safety attire. See Draining. REFILLING THE FRYER MAY RESULT IN SERIOUS INJURY. 2. Turn the fryer off 16. Check thermostat bulb positioning – see page 9. 3. Drain oil from fryer, see draining steps 2-4 above. 17. Refill the fr
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3. Place an accurate thermometer in the oil at the tip MAINTENANCE of the thermostat bulb. Figure 4-1 WARRANTY REPAIRS Dial Plate with knob removed Keating’s warranty begins with the date of installation (or ship date if we are not notified of an installation date). In the event that your fryer, under warranty, needs repairs other than routine maintenance or cleaning, you are required to contact Keating of Chicago (at 1-800-KEATING) before calling a local service company. Failure to do so may
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Short Cycle: The thermostat will cycle rapidly while the fryer is in the idle mode; the temperature will be erratic. Remove the cover by loosening the screws to gain access to the burner viewing windows (14” Model Shown). REQUIRED TEST THERMOSTAT Multimeter (for testing continuity) Thermostat Bulb Positioning 18" & up Fryer Gas CHECKING CONTINUITY WITH THE MULTIMETER 1. Rotate the thermostat shaft until an audible click is heard. SERVICE 2. Rotate the thermostat shaft left and right ten times ca
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SELF-HELP GUIDE Common Problems Probable Cause Solutions (Follow Sequentially) 1. No power to unit. a. Power switch light ON only. a. Drain handle not locked into a. Locate the handle used to drain place. oil from fryer. Pull handle up and push it in as far as possible, locking it into place and activating the safety switch. b. Power Switch light and Red b. High limit light has tripped. b. Reset the high-limit (press the overmax temperature light on. red button located in the bottom of the
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TROUBLESHOOTING CHART The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. Call 1-800-KEATING if you need assistance in locating a qualified service company. NOTE: To correctly and quickly diagnose the system, the chart below must be followed in sequential order. Problem Probable Cause Solution Main power light does not come on. a.Fryer not plugged in. a.Plug fryer into approved outlet. Must be properl
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Problem Probable Cause Solution Delayed ignition. a.Spark electrode gap is incorrect. a.Set proper gap on electrode (See detail on Page 26). b.Gas pressure excessive (incoming or b.Set pressure to serial plate. manifold). c. Spark module intermittent. c. Replace spark module. Fryer has poor recovery. a.Over-filling baskets. a.Don't over-fill baskets. b.Over-filling fryer with oil. b.Fill fryer up to “Fill Level” line as oil will expand when heated. c. Thermostat bulb improperly placed. c. Adju
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Problem Probable Cause Solution Basket-lift motor runs, but basket a. Actuator is faulty. a. Replace actuator. does not move. Basket(s) rise prematurely. a. Electronic timer is faulty. a. Replace timer. b. Basket lift relay is faulty. b. Replace relay. Spark module flashing. a. Steady OFF. a. NO Power or Control Hardware Fault. b. Steady ON. b. Power Applied; Control Okay. c. 1 Flash. c. No flame sense (current trial only). Active until flame sense on next trial. d. 2 Flashes. d. Marginal fla
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PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling your local service company or Keating at 1-800-KEATING. You may also order on-line at Keating’s part store, www.keatingofchicago.com. Refer to the Keating Incredible Frying Machine® Limited Warranty for complete service and ordering information. The model/serial plate is located on the inside of the front door. The serial and model numbers are necessary when ordering. WARNING AND OPERATING PLATES All warning and operating p
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INCREDIBLE FRYING MACHINE® GAS FRYER REAR DRAIN - MODEL 2000 (corresponds with parts list on page 15) 3 2 13 1 14 15 16 Burner & Electrode Assembly 17 See Detail on Page 23 18 Oil Return Piping Assembly 4 (Enlarged View) 8 5 6 7 11 9* 12 10 20 19 Front View Side View * Not shown See pages 20-22 for Control Panel Parts List. 16
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INCREDIBLE FRYING MACHINE® GAS FRYER PARTS LIST - MODEL 2006 ITEM MODEL PART NO. DESCRIPTION QTY 1 14” 030862 Blower 1 18” & 20” 053726 Blower 1 2 ALL 057996 Air Hose 1.25" ID 9" long 2 ALL 015393 Clamp 1/2" wide band 13/16 × 1 1/2" 2 3 Call 1-800-KEATING Fry Pot 1 4 ALL 006474 Pilot Tee 5 ALL 037549 Tubing S/S 3/16" × 1" 2 6 ALL 054205 Flex tubing 1/4" S/S 6" Long 1 7 ALL 037543 Fitting Compression 1/4" – 3/16 Reduction 2 8 ALL 054208 Flex tubing 1/4" S/S 15" Long 1 9 ALL 054512 Flex tubing 3/8
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INCREDIBLE FRYING MACHINE® GAS FRYER FRONT DRAIN - MODEL 2006 (corresponds with parts list on page 17) 3 1 2 5 6 4 7 11 8 9 10 12 13 Side View Front View See pages 23-25 for Control Panel Parts List. 18
