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INSTALLATION, OPERATION,
& MAINTENANCE MANUAL
COOL ZONE ELECTRIC FRYERS (CE)
A WELBILT Company
DEAN INDUSTRIES
14501 South Broadway, Gardena, California 90248
Dean Factory Service Center
1-800-551-8633
1-318-865-1711
Printed in the United States of America P/N 819-5729
English November 1999
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Please read all sections of this manual and retain for future reference. NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES I
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DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment. See Chapter 1 of this manual for definition of qualified service personnel. DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the h
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DEAN COOL ZONE ELECTRIC FRYERS (CE) INSTALLATION, OPERATION, & MAINTENANCE MANUAL TABLE OF CONTENTS PAGE 1 PARTS ORDERING/SERVICE INFORMATION 2 2 IMPORTANT INFORMATION 3 3 INSTALLATION 5 4 DAILY OPERATION 10 5 CLEANING AND MAINTENANCE 12 6 OPERATOR TROUBLESHOOTING 14 7 WIRING DIAGRAM 15 1. PARTS ORDERING AND SERVICE INFORMATION To assist you more efficiently, the following 1.1 ORDERING PARTS: information will be needed: Customers may order parts directly from their M
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2. IMPORTANT INFORMATION kilowatt (kW) output of the heater 2.1 DESCRIPTION: The Dean Cool Zone elements and electrical requirements. (CE) electric fryers are energy-efficient, electrically heated units, certified by NSF and the Underwriters Laboratory and manufactured to their basic performance and application specifications. The Dean DANGER! Cool Zone (CE) electric fryers are THE FRYER MUST BE CONNECTED ONLY certified for installation and operation in TO TH
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c. STANDARDS: All electrical cooking ♦ Concealed loss or damage: If damage appliances must be electrically is unnoticed until equipment is connected and grounded in accordance unpacked, notify freight company or with local codes, or in the absence of carrier immediately, and file a local codes, with the latest editions of concealed damage claim. This should the European Community (CE) be done within fifteen (15) days of standards. date of delivery. Be sure to retain container f
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3. INSTALLATION 3. If the optional rigid casters are to be 3.1 POSITIONING: installed on single fryers, the casters must a. Initial Installation: If installed with be installed on the fryer rear channel legs, do not push against any unit edges assembly only. to adjust its position. Use a pallet or lift 4. Proceed to Step 3.3, Leveling, after legs jack to lift it slightly and place it where and/or optional rear rigid casters are it is to be installed. installed to
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Structural Back Side Panel Front Channel Rear Channel Side Panel 1/4-20 HX HD Lock Nut 1/4-20 HX HD Lock Nut Front Door Caster Shims Caster Shims if required. if required. Lock Washer Front Channel Lock Washer 1/4-20 HX HD Screw Front Leg 1/4-20 HX HD w/Mounting Plate Screw Rear Rigid Caster Locking Caster 13 cm/5 in 13 cm/5 in Adjust as needed. Leg and Caster Installations Figure 3-1 d. Installing Optional Swivel Casters: 3.3 LEVELING: 1.
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4. When leveling the unit, the leg must be installed on the front body should be held firmly to channel. keep the leg from rotating while 2. Do not use more than two metal turning the hex bullet foot to the shims per caster. required height. 3. There are no thread adjustments for the rigid casters. d. Swivel Casters (Only): 1. Multiple fryer batteries (only): If optional swivel casters are used, the locking swivel casters must be installed on the fr
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restraint on the appliance and, if crumb screen. Make sure the screws disconnection of the restraint is holding the thermostat and hi-limit necessary, to reconnect this restraint control sensing bulbs are tight. after the appliance has been b. HEATING THE VESSEL: This step returned to its originally installed checks heater element operation, initial position. thermostat calibration, and cleans the vessel for initial food production. CAUTION 1. Fill the fryer vessel wit
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3.6 FINAL PREPARATION: a. When using liquid shortening (cooking oil), fill the fryer to the “oil level” line scribed into the back of the fryer vessel. WARNINGS! b. When using solid shortening, either NEVER OPERATE FRYER melt it first, or cut into small pieces WITHOUT ENOUGH COOKING and pack into cool zone (bottom) of COMPOUND OR WATER IN the frying vessel. Do not leave any air spaces or disturb the sensing THE VESSEL TO COVER THE bulbs. Melt shor
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4.3 TURN ON PROCEDURES: 4. DAILY OPERATION a. If fryer is empty, pour enough 4.1 OPENING: At opening time, always shortening into the vessel to fill the visually check that the power switch and vessel to the "oil level” line scribed on the thermostat are “OFF”. the rear wall. If solid shortening is to be used, melt enough in a separate CAUTION container to cover the heating elements in the bottom of the vessel, then melt If electrical power service is d
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CAUTION When filtering, never leave the filter unattended. Always point the flexible oil return hose nozzle down into the fry vessel to prevent spraying of hot oil which may cause severe burns. 4.5 CLOSING: When closing at night, filter oil in all fryers and drain the filter lines. Cover the open tanks of oil. Turn power switch “OFF”. 4.6 SHUTDOWN: When shutting down for periods longer than overnight, drain the frying compo
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To return the unit to its previous installed 5. CLEANING & MAINTENANCE position see sections 3.3 and 5.3 of this manual. 5.4 WEEKLY: WARNING a. Completely drain the oil from the fry IF FRYER IS NOT COMPLETELY vessel into either the filter or a steel EMPTY OF OIL, ADJUSTMENT, container. Do not use a plastic bucket ALTERATION, SERVICE OR or glass container. MAINTENANCE CAN CAUSE b. Clean the vessel with a good grade of PROPERTY DAMAGE AND cleaner
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WARNING DO NOT LET WATER SPLASH INTO THE TANK OF HOT OIL. IT WILL SPLATTER AND CAN CAUSE SEVERE BURNS. 5.5 PERIODIC: The fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. 5.6 STAINLESS STEEL: All stainless steel fryer body parts should be wiped regularly with hot, soapy water during the day and with a liquid cleaner designed for this material at the end of
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6. TROUBLESHOOTING GUIDE The problems and possible solutions given below cover those most commonly encountered by operators. FOR DETAILED TROUBLESHOOTING AND SERVICE-RELATED INFORMATION, CALL THE DEAN SERVICE HOTLINE AT 1-800-551-8633 (USA/Canada only) or 1-318-865-1711. PROBLEM CORRECTIVE ACTION Operator hears click sound With the power switch “ON”: when the temperature controller dial is turned but 1. Manually reset the high temperature limit switch (push red button vessel
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230/400V = 17.118 KW Total 25.0 Amps P/N 14-0592-6 Power Switch (SPST) YEL P/N 807-2196 RED YEL BLU BLU PURP Hi-Limit BRN K1 = Latch Contactor K1 K2 P/N 2687 YEL P/N 810-1202 YEL Fuse K2 = Heat Contactor WHT#2 WHT#2 5 Amp P/N 810-1202 P/N 1693 BLK#2 BLK#2 240V Transformer P/N 807-1999 24V RED PURP YEL Oper Thermostat BRN P/N 2557 Terminal Block P/N 1501-1 4 Wire 3 Phase Neutral Leg 3 Leg 2 Leg 1 Ground Terminal 7. WIRING DIAGRAM Wiring Diagram Cool Zone Electric Fryer (CE) Electri
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8. COOL ZONE 1414E ELECTRIC (CE) PARTS LIST ITEM PART NUMBER DESCRIPTION 1 2698 LEG, BLACK, ADJUSTABLE WITH MOUNTING PLATE, 6" 2 1942 CASTER, 5" W/BRAKE 1943 CASTER, 5" W/O BRAKE 3 44-1363 NIPPLE, DRAIN EXT. 1-1/4” 36004-1 DOOR ASSY 36-0014-1 DOOR PANEL 4 12-0097 DOOR PIN 1503 MAGNETIC DOOR CATCH 1039-2 HANDLE, CHROME/DOOR 5 9002949 SHIM C
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ITEM PART NUMBER DESCRIPTION 9 24-0350 LOWER HINGE BRACKET 10 36-0012 FRT & REAR CHANNEL 11 8101202 40 AMP 3 POLE CONTACTOR (CE Only) 12 12-0311 CNTRL PANEL BACK SR38 50-0041-1 SIDE PANEL PP/GREY LH 13 50-0041-2 SIDE PANEL PP/GREY RH 2557 THERMOSTAT, SUNNE #TC125-004 14 1205 KNOB,THERMOS R/S KXD 2025 POWER SWITCH (ROCKER SWITCH, CARLING) 15 8072196 POWER SWITCH (GRN LIGHTED ROCKER SWITCH) 16 12-0376 MOUNTING PLATE CONTCTR, SR38ECE 17 12-0323 COVER CONTACTOR BOX, SR38E 18 12
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Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 Price: $6.00 SERVICE HOTLINE PRINTED IN THE UNITED STATES 1-800-551-8633 *8195729* NOV 1999
