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G A S F R Y E R
®
F r y Te c h S e r i e s
ASF-60G and
ASF-75G
ASF-60G shown with
optional automatic
basket lifts
Gas Fryers
with
Basic Control
• INSTALLATION
• OPERATION
ASF-75G shown with
optional automatic
basket lifts
• MAINTENANCE
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
P R I N T E D I N U. S. A. MN-28641 • 03/09
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® ® D E L I V E RY U N PA C K I N G 1. Carefully remove the This Alto-Shaam appliance has been appliance from the thoroughly tested and inspected to insure only the carton or crate. highest quality unit is provided. Upon receipt, check for any possible shipping damage and report NOTE: Do not discard the it at once to the delivering carrier. See carton and other Transportation Damage and Claims section packaging material located in this manual. until you have This appliance, complete with unattac
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I N S TA L L AT I O N SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold or safe operation of electrically and/or gas energized process foods for the purpose of human equipment. In accordance with generally accepted consumption. No other use for this appliance is product safety labeling guidelines for potential authorized or recommended. hazards, the following signal words and symbols 2. This appliance is intended for
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Door opens 120° I N S TA L L AT I O N A S F - 7 5 G S P E C I F I C AT I O N S STANDARD ACCESSORIES DIMENSIONS EXTERIOR H x W x D: Basket, Half-Size (2 INCLUDED AS STANDARD) BS-27140 45-5/16" x 24-13/16" x 37-7/8" Brush Set (ONE 3-BRUSH SET INCLUDED AS STANDARD) (1150mm x 630mm x 961mm) ANGLE BRUSH BH-28692 BASKET DIMENSIONS (H X W X D) SCRUB BRUSH BH-28693 11-1/2" x 12-3/4" x 21-3/4" STRAIGHT BRUSH BH-28691 (292mm x 324mm x 552mm) Filter, Paper (7 PAPER FILTERS INCLUDED AS ST
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I N S TA L L AT I O N A S F - 6 0 G S P E C I F I C AT I O N S STANDARD ACCESSORIES DIMENSIONS EXTERIOR H x W x D: Basket, Half-Size (2 INCLUDED AS STANDARD) BS-27963 45-1/8" x 15-3/4" x 33-5/8" Brush Set (ONE 3-BRUSH SET INCLUDED AS STANDARD) (1146mm x 400mm x 854mm) ANGLE BRUSH BH-28692 BASKET DIMENSIONS (H X W X D) SCRUB BRUSH BH-28693 5-7/8" x 5-3/16" x 13-13/16" STRAIGHT BRUSH BH-28691 (149mm x 131mm x 351mm) OPTIONS Fry Pot Cover 5007596 Strainer/Skimmer CE-27
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I N S TA L L AT I O N DANGER DANGER IMPROPER INSTALLATION, AVERTISSEMENT : UNE INSTALLATION, ALTERATION, ADJUSTMENT, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON SERVICE, OR MAINTENANCE COULD CONFORME AUX NORMES PEUT CAUSER RESULT IN SEVERE INJURY, DEATH DES DOMMAGES À LA PROPRIÉTÉ, DES OR CAUSE PROPERTY DAMAGE. BLESSURES OU LA MORT. READ THE INSTALLATION, OPERATING AND MAINTENANCE LIRE ATTENTIVEMENT LES DIRECTIVES INSTRUCTIONS THOROUGHLY D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIR
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I N S TA L L AT I O N S I T E I N S TA L L AT I O N 1. It is the responsibility of the installer to verify that this 9. DO NOT install this fryer in any area where it may be fryer installation is in compliance with the affected by any adverse conditions such as steam or specifications listed in this manual and with local code dripping water, etc. DO NOT install the fryer over a requirements. drain. 2. Hood installation is required. 10. LEVELING: Make certain the fryer 3 1 is positioned firmly
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I N S TA L L AT I O N V E N T I L AT I O N DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96. 1. A single ASF-75G or ASF-60
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I N S TA L L AT I O N G A S S P E C I F I C AT I O N S The Alto-Shaam open gas fryer has been set to operate The appliance and its individual shutoff valve must be with either natural gas or propane as indicated on the disconnected from the gas supply piping system during any fryer identification name plate. pressure testing of that system at test pressures in excess of 1/2 psi. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve durin
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I N S TA L L AT I O N G A S C O N N E C T I O N In the U.S.A., installation must conform to local DANGER codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code, Installation, air adjustment and/or service work must be in accordance NFPA-54 and ANSI Z83.11a CSA 1.8a 2004 (or with all local codes and must be latest edition). In Canada, installation must be in performed by a certified service accordance with local codes, CAN/CGA-B149.1, technician qualified
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I N S TA L L AT I O N R E S T R A I N T R E Q U I R E M E N T S - M O B I L E E Q U I P M E N T The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply: A mountin
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I N S TA L L AT I O N E L E C T R I C A L R E Q U I R E M E N T S locate the wire size posted on the label located on the electrical control box cover, behind the service panel or DANGER elsewhere listed in this manual. To avoid electrical shock, this Before operating the fryer, check all cable connections in appliance MUST be adequately the electrical connection area for tightness since grounded in accordance with local connections can loosen during transport. electrical codes or, in the absenc
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O P E R AT I O N O I L / S H O R T E N I N G R E Q U I R E M E N T S OIL/SHORTENING REQUIREMENTS Check the quality of the oil/shortening in the frypot on a The ASF-75G requires 73-pounds (33 kg) of oil or daily basis for signs of deterioration. Use an approved test shortening in the frypot and the ASF-60G requires kit. Signs of shortening deterioration include excessive 62-pounds (28 kg) of oil or shortening. Use only quality, boiling, smoking, foaming, bad taste, and rancid odor. high-grade
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O P E R AT I O N C O N T R O L S B E H I N D A C C E S S PA N E L ASF-60G, 120V ASF-60G, 230V KETTLE DRAIN KETTLE DRAIN SELECTOR SELECTOR OIL OIL CONTROL IGNITION CONTROL CLOSED CLOSED IGNITION IGNTION HI-LIMIT HI-LIMIT RESET RESET RESET ALARM ALARM RESET RESET OPEN OPEN MASTER MASTER POWER POWER SWITCH SWITCH ASF-75G, 120V WITH FILTRATION KETTLE DRAIN SELECTOR OIL OPEN HI-LIMIT IGNITION NOZZLE RESET ALARM PUMP CONNECTION CLOSED NOZZLE CONTROL MASTER KETTLE RESET POWER SELECTOR SWITCH NOZZLE NOZ
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O P E R AT I O N B O I L - O U T 1. After emptying the fryer of oil or shortening, remove NOTE: Perform an initial Boil-Out to clean and filter cartridge from unit if equipped with a filtration sanitize the fryer station before system. (See filtration instructions on page 19.) Close operating. the DRAIN. The handle should be rotated clockwise Carbonized deposits along with an accumulation of oil until it stops. will eventually build-up on the interior of the frypot as NOTE: Always wear eye pro
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O P E R AT I O N B O I L - O U T 7. Wearing protective gloves to avoid burns, scrub the 14. Wipe the exterior of the fryer cabinet with a inside of the fypot with a long-handled scrub brush. degreaser/sanitizer suitable for use on food contact surfaces. Always follow the manufacturer's 8. Attach the drain pipe and direct boil-out solution into instructions and/or mixing directions for proper a heat-resistant container. solution strengths. 9. Open the DRAIN. The handle should be rotated Wipe ex
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O P E R AT I O N S TA R T U P & G E N E R A L O P E R AT I O N 9. When the fryer displays the set-point temperature, D A N G E R product can be fried. BEFORE STARTING THE 10. More detailed operating guidelines along with APPLIANCE, MAKE CERTAIN information on programming are located within this YOU DO NOT DETECT THE manual. ODOR OF GAS. 11. To shutdown the fryer, turn the Master Power Switch IF THE ODOR OF GAS IS DETECTED: located behind the front access door to the “OFF” • DO NOT attempt to lig
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S E S S H D R S A E P U P R L A B E O P E R AT I O N C L E A N I N G & M A I N T E N A N C E D A N G E R DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. 4. To help maintain the protective film coating on THOROUGHLY CLEAN DAILY polished stainless steel, clean the exterior of the unit The cleanliness and appearance of this unit with a cleaner recommended for stainless will contribute considerably to operating efficiency steel surfaces. Spray the cleaning agent on a and savory,
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O P E R AT I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) Careful observation of the finished food product will help 6. Press the PUMP “ON” and allow the fryer to refill determine optimal filtering frequency. Filtering the to the recommended level adding additional cooking oil at regular intervals will help ensure food oil/shortening as required to maintain proper fill quality. level. FOR BEST RESULTS: Do not allow the temperature of 7. Press the PUMP “OFF” button. the oil
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CLIP FRAME LIP O P E R AT I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER REPLACEMENT 1. With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer. Use optional trolley handle if available, or take care when pulling trolley from fryer as it has sharp edges. (Contact factory for optional trolley handle information.) 2. Pushing down on filter frame clip, pull side of filter A FILTER cartridge closest to clip upwar
