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Model eC3200
TelesCopiC Crane
o wners ’ Manual
installation • assembly drawings • parts
EC EC3 3200 200
42818 42818
Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
Subject to Change without Notification.
© 2012 Stellar Industries, Inc. www.stellarindustries.com Last Revision: 09/06/12
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EC3200 Manual Revisions Section Revised Date of Revision Description of Revision
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Table of Contents i Table of Contents Chapter 1 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Capacity Chart - Decal PN 42817. . . . . . . . . . . . . . . . . . 2 Chapter 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Flatbed Body Reinforcement . . . . . . . . . . . . . . . . . . . . . . 5 EC3200 Mounting Detail . . . . . . . . . . . . . . . . . . . . . . .
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ii EC3200 Owner’s Manual This page intentionally left blank.
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Specifications 1 1 Chapter 1 - Specifications Model EC3200 Crane SPECIFICATION SHEET Crane Rating: 11,500 ft-lb (1.59 TM) Standard Boom Length: 7’ (2.13 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 48" (121.9 cm) 2nd stage: Manual 48" (121.9 cm) Maximum Horizontal Reach: 15’ (4.57 m) from CL of Crane Maximum Vertical Lift: 16’ 2” (4.93 m) (from crane base) Boom Elevation: -5 to +80 degrees Stowed Height: 24” (61.0 cm) (crane only) Mounting Space Required: 18” x 15” (45.7 x 38.1 c
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2 EC3200 Owner’s Manual Capacity Chart - Decal PN 42817 Reach in Feet/Meters *3200 lbs Capacity in Pounds/Kilograms *3025 lbs 1450 kg 16’2” 1372 kg 4.92 M *1550 lbs 703 KG 15’ 4.57 M 3200 lbs 3200 lbs 1090 lbs 1450 kg 1450 kg 495 kg 12’ 2145 lbs 3.66 M 973 kg 890 lbs 1490 lbs 404 kg 675 kg 3200 lbs 3200 lbs 1450 kg 9’ 1450 kg 2.74 M 3200 lbs 80º 1450 kg 75º 1215 lbs 60º 2415 lbs 550 kg 1095 kg 45º 780 lbs 6’ 353 kg 1900 lbs 1.83 M 862 kg 30º 1085 lbs 492 kg 1710 lbs 775 kg 3’ 15º .914 M 640 lbs
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Installation 3 3 Chapter 2 - Installation Notice: Read this Page Before Installation of the Crane General Installation Installation Notice This chapter is designed to serve as a According to Federal Law (49 cfr part 571), general guide for the installation of a Stellar each final-stage manufacturer shall EC3200 Crane on a Stellar Service Body. complete the vehicle in such a manner that Each installation is considered unique so it conforms to the standards in effect on the certain portions of
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4 EC3200 Owner’s Manual Installation Overview 1. Determine that the mounting location for the EC3200 crane is at least 18” x 15” (45.7 x 38.1 cm). 2. Use the detail on the following page to drill .938” diameter holes into the mounting plate. Run tap on the threads of the base to be sure they are clean. 3. Use a crane or lifting device capable of lifting the weight of the Stellar crane. The Stellar EC3200 weighs approximately 800 lbs (360 kg). Note: cranes are shipped with rotation positioned
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Installation 5 5 EC3200 Mounting Detail Standard Narrow FRONT FRONT Base 3.00 14.75 10.00 7.38 5.00 7.38 5.00 10.00 14.75 HOLE MOUNTING DETAIL HOLE MOUNTING DETAIL Flatbed Body Reinforcement If it has been determined that the destination body won’t support the crane with a fully rated load, the body must be reinforced. Use 1/4” fillet welds and an ASWS qualified welder to proceed as shown in this drawing: 3/8 PLATE TUBE 4X2X0.38 Note: Tubing must be at least 4” x 2” x 0.38” (Except where not
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6 EC3200 Owner’s Manual EC3200 Installation Drawing 2 3 NOTICE! Route hoses correctly to ensure they do not become pinched or crushed during installation. Stowed Position ITEM PART DESCRIPTION QTY. 2 18041 WASHER 0.88 SAE FLAT YELLOW GR94 3 51377 CAP SCR 0.88-9X2.00 HHGR94 NOTE: STABILITY DECAL P/N 16881 IS PART OF THIS KIT
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MAIN DOWN EXT IN 05 ROTATION CW EXT OUT 04 ROTATION CCW MAIN UP Installation 7 7 Hydraulic Kit - PN 42799 12 10 11 ROTATION CCW BOOM DOWN ROTATION ROTATION CW BOOM UP MAIN 11 12 10 13 14 11 EXTENSION RETRACT EXTENSION EXTEND EXT 11 12 12 12 12 12 12 02 06 07 03 PN 42799 16 15 14 3861 FTG ML FM O'RING 90 DEG 1 SWITCH PRES OVERLD CD-11C-2900R/WD 13 49315 1 FTG ADAPT 4-6 F5OLO-S 8 12 C4922 11 D1291 FTG ADAPT 4-F5OLO-S 4 2 10 C1111 FTG ADAPT MSTR/FSTR 10-6 F5OG5 09 08 07 42984 HOSE-HYD .25X 43 1
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B A B A POWER 12 V POWER UNIT SIGNAL B A B A GROUND B A B A 87 87A 86 85 30 B A B A 8 EC3200 Owner’s Manual Control Kit - PN 42804 PRESSURE SWITCH 1 B 2 A REPLACEMENT CONTROLLER STELLAR P/N 42821 4,5,6 WINCH UP 4,5,6 WINCH DOWN A2B SWITCH 3 WINCH DOWN Power 7,8 POWER 12 V Unit WINCH UP RELAY GROUND Winch 9 NOTE: P/N 47409 INCLUDES PN 42804 HARNESS & WINCH CONTROLLER 12 11 36436 FUSE 250 AMP 46276 1 10 32523 FUSE HOLDER 46039 1 09 47092 WIRE HARNESS 3315 MULTI FUNCTION VB 1 08 47409 COVER SWI
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Installation 9 EC3200 Wiring Diagram (Two Battery) MASTER FUSE 250 AMP SWITCH 250 AMP (STELLAR SUPPLIED) - + (NOT SUPPLIED) TRUCK BATTERY UNDERHOOD CRANE CRANE HARNESS START MOTOR SOLENOID FUSE 250 AMP OPT1 (STELLAR SUPPLIED) Torque Spec OPT2 Large Nuts: 35 in-lbs Small Nuts: 15 in-lbs GROUND GROUND GROUND POST - + POWER AUX BATTERY GROUND LOCATE AUX BATTERY AS CLOSE TO CRANE AS POSSIBLE SWITCH POWER SOURCE FOR Recommended Wire Sizes: POWER RADIO REMOTE 10 AMP EC3200 - #2 EC4000 - #2 CAB
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87 87A 86 85 30 10 EC3200 Owner’s Manual EC3200 Wiring Diagram (One Battery) FUSE 250 AMP (STELLAR SUPPLIED) - + TRUCK BATTERY UNDERHOOD CRANE CRANE HARNESS START MOTOR SOLENOID OPT1 Torque Spec OPT2 Large Nuts: 35 in-lbs Small Nuts: 15 in-lbs GROUND GROUND Note: GROUND POST With a single battery configuration, POWER operating the crane when the truck is not running will drain the truck battery. GROUND SAFETY BRAKE SWITCH POWER SOURCE FOR Recommended Wire Sizes: POWER RADIO REMOTE 10 AMP EC
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Installation 11 Valve Bank Drawing ROT INNER EXT CW DOWN IN ROT INNER EXT CCW UP OUT
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12 EC3200 Owner’s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane Products: A truck is stable until the load cannot be lifted off the ground with the winch, without tipping over the truck. Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package. The actual test data must be recorded and supplied with the truck at the time of in-service and should be kept with the truck at all times. The fol
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Installation 13 Stability Capacity Chart STABILITY CAPACITY CHART
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80 80 70 70 6 60 0 5 50 0 40 40 3 30 0 20 20 10 10 14 EC3200 Owner’s Manual Decal Kit Placement - PN 42816 29 7 14,15 A Angle ngle Indica Indicato torr 01 03 EC EC3 3200 200 428 42818 18 0 0 25 22 02 27 9 24 30 26 28 31 PN 42816 *USE THESE DECALS WITH BODY PACKAGE **THESE DECALS NOT INCLUDED WITH THE DECAL KIT **31 18472 DECAL MANUAL OPERATION 1 15 13819 DECAL-ANGLE INDICATOR SS 1 30 42820 DECAL VB CONTROL EC3200 1 14 13820 DECAL ANGLE INDICATOR CS 1 29 35234 DECAL STELLAR MADE IN THE USA 1 *13
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Assembly Drawings 15 15 Chapter 3 - Assembly Drawings Base Assembly - PN 42525 4 5 2 3 9 7 10 9 12 11 1 8 6 PN 42525 ITEM PART DESCRIPTION QTY. 1 42784 BASE EC3200 1 241640 BEARING SWING DRIVE 170-00058-1 1 3 62487 MOTOR 80CC EC3200 YMPH-80-H2(R)-K-S-B 1 4 21151GASKET MOTOR 008-10056-1 1 ref 5 D1307 CAP SCR 0.50-13X1.25 SH 2 6 30750 CAP SCR 0.50-13X3.50 HHGR813 7 42795 STOP SLIDING EC3200 1 8 D0790 WASHER 0.50 FLAT GR8 13 9D1345 FTG CPRSN 0.12NPT/0.25 TUBE2 10 D1810 TBE AIR SAEJ844 TYPE A .2
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16 EC3200 Owner’s Manual Base Assembly (Narrow Version) - PN 44613 2 4 11 12 7 10 3 9 5 1 8 6 PN 44613 ITEM PART DESCRIPTION QTY. 1 44614 BASE EC3200 NARROW 1 241640 BEARING SWING DRIVE 170-00058-1 1 3 62487 MOTOR 80CC EC3200 YMPH-80-H2(R)-K-S-B 1 4 21151GASKET MOTOR 008-10056-1 1 ref 5D1307 CAP SCR 0.50-13X1.25 SH2 6 30750 CAP SCR 0.50-13X3.50 HHGR813 7 42795 STOP SLIDING EC3200 1 8 D0790 WASHER 0.50 FLAT GR8 13 9D1345 FTG CPRSN 0.12NPT/0.25 TUBE2 10 D1810 TBE AIR SAEJ844 TYPE A .25 (RM)1 11 C2
