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®
2007 Kid Kart
Xpress Parts Manual
Adaptive Equipment Systems | Kid Kart | RehabiliTech | ShurShape | Whitmyer Biomechanix
A division of Sunrise Medical
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KID KART PRODUCTS CONTENTS SECTION 0 SECTION 3 Policies, Procedures, and Warranty .........................0.1 Non-S/A Lat Trunk Support * ..................................1.25 Glossary of Abbreviations.........................................0.2 Non-S/A Lat Trunk Support **.................................1.26 Swing-Away Lat Trunk Support *............................1.27 SECTION 1 Swing-Away Lat Trunk Support ** ..........................1.28 Kid Kart Xpress Seating Shell.....................
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POLICIES, PROCEDURES, AND WARRANTY MANUAL OVERVIEW: SHORTAGES AND SHIPPING DAMAGE: Your new “user-friendly” parts manual will help you Please inspect your order immediately. Claims for place orders for Kid Kart Xpress parts. Use this shortages and shipping damage must be made within manual as a tool to easily locate and order the correct 10 days of receipt of merchandise. Damaged parts for your customers. merchandise should be retained in original carton and The parts manual is categorized by se
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GLOSSARY OF ABBREVIATIONS ABD Abductor L Left S/A Swing-Away ADD Adductor SBHCS Socket Button Head Cap LAT Lateral ADJ Adjust(able) Screw LG Large ADPT Adapter SCR Screw ALUM Aluminum LGCY Legacy SGL Single ANOD Anodized LH Left-Hand SHCS Socket Head Cap Screw ANS Anodized (black) Steel LNG Long SHLDR Shoulder ASSY Assembly LRG Large SHT Short AT Anti-tip SHRT Short M/S Medium Soft SHT MTL Sheet Metal BCK Back SM Small MACH Machine BH Button Head SML Small MECH Mechanism BKL Buckle SMS Sheet Met
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SECTION 1 Effective for models prior to May 2007, having a serial KID KART XPRESS SEATING SHELL number without a letter at the end... e.g. xxxxxx07117 PAGES 1.1 - 1.11 shellA ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 9133000001 SHELL, SHORT - TILT 9133000002 SHELL, TALL - TILT 1 9133200001 SHELL, SHORT - TILT, TRANSIT 1 1 9133200002 SHELL, TALL - TILT, TRANSIT 1 9133110001 SHELL, SHORT - TILT/RECLINE 9133110002 SHELL, TALL - TILT/RECLINE 9133310001 SHELL, SHORT - TILT/RECLINE, TRAN
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Effective for models prior to May 2007, having a serial INSIDE BACK / SHELL number without a letter at the end... e.g. xxxxxx07177 XPRS0X03 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9555201301 OUTER SEAT BACK 1 8 9611000912 MACH SCREW 1/4-20 x 3/4 SBHCS ANS 8 2 226347 SMS #10-16 x 1-1/4 FHP, SELF-TAP ZPS 2 9 9611000910 MACH SCREW 1/4-20 x 5/8 SBHCS ANS 4 3A 9554130501 INNER BACK - UPPER - STANDARD 1 10 9612000920 MACH SCREW 1/4-20 x 1-1/4 PFHS ANS 2 3B 9554130802 INNER BACK -
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Effective for models beginning May 2007, having a serial KID KART XPRESS SEATING SHELL number ending with the letter ‘A’... e.g. xxxxxx07122A shellB ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 103627 SHELL, SHORT - TILT 103631 SHELL, TALL - TILT 1 103628 SHELL, SHORT - TILT, TRANSIT 1 1 103632 SHELL, TALL - TILT, TRANSIT 1 103629 SHELL, SHORT - TILT/RECLINE 103633 SHELL, TALL - TILT/RECLINE 103630 SHELL, SHORT - TILT/RECLINE, TRANSIT 103634 SHELL, TALL - TILT/RECLINE, TRANSIT PAGE 1
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Effective for models beginning May 2007, having a serial INSIDE BACK / SHELL number ending with the letter ‘A’... e.g. xxxxxx07122A XPRS0X04 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 102673 BACK SHELL - MAIN 1 8 9612000920 MACH SCREW 1/4-20 x 1-1/4 FHS ANS 2 2 226347 SMS #10-16 x 1-1/4 FHP, SELF-TAP ZPS 2 9 9650701012 NYLOCK NUT, LOW 1/4-20 ZPS 2 3 9555201301 MACH SCREW 1/4-20 x 5/8 SBHCS ANS 8 10 102674 BACK SHELL - INNER BOTTOM 1 4 9683120104 T-NUT 1/4-20 x .25 SLOT-BASE ZPS
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REAR SHELL ATTACHMENTS XPRS0X05 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9681120104 T-NUT 1/4-20 x 1/4 ROUND ZPS 4 12 560741 INSERT PLUG 3/4” - RIBBED 2 2 9650701012 NYLOCK NUT, LOW 1/4-20 ZPS 2 13 220116 MACH SCREW #10-24 x 3/8 SBHCS ANS 8 3 9510301002 RECLINE BACKING PLATE 1 14 9611000912 MACH SCREW 1/4-20 x 3/4 SBHCS ANS 2 4 226347 SMS #10-16 x 1-1/4 FHP, SELF-TAP ZPS 2 15 9651001015 ACORN NUT 5/16-18 ZPS 1 5 102688 T-NUT #10-24 LOW 3-PRONG 8 16 9510305002 UPPER RECLINE MOUNT
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REPLACEMENT HANDLE / CABLE ASSEMBLY for TILT-ONLY and for TILT / RECLINE OPTION XPRS0X52 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 226347 SCREW #10-16 x 1-1/4 FHP, SELF-TAP ZPS 2 7 102777 RECLINE FUNCTION LABEL 1 2 9320201012 SHELL HANDLE BLOCK - L - XP 1 8 102776 TILT FUNCTION LABEL 1 3 9612120610 MACH SCREW #10-24 x 5/8 FHP ANS 4 9 9320201013 SHELL HANDLE BLOCK - R - XP 1 4 9761100002 KNOB #10-24 x 1/2 MALE - BLACK 2 10 9699110106 RECLINE CABLE RETENTION CLIP 1 5 9696918001 CAB
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MECH-LOCK ASSEMBLY FOR RECLINE OPTION XPRS0X45 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9612000916 MACH SCREW 1/4-20 x 1 FHS ANS 1 NON-RECLINING PARTS 2 9619101120 MACH SCREW 5/16-18 x 1-1/4 THP ZPS 1 9 9452092801 TUBE - FIXED (NON-) RECLINE 1 3 9651001015 ACORN NUT 5/16-18 ZPS 2 10 9640151225 WASHER 5/16”x3/4”x1/8” NYLON 2 4 9761100005 KNOB MECH-LOCK END - BLACK 1 11 9770202001 RING PIN - LOCKING 5/16” x 1-7/8” 1 5 9640161401 WASHER 5/16” FLAT ANS 2 12 9339000003 LANYARD 6” -
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TILT-IN-SPACE SEAT PAN XPRS0X01 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1A 9430011407 SEAT BASE - TRANSIT (BENT) - XP 1 13 9612120610 MACH SCREW #10-24 x 5/8 FHP ANS 1 1B 9430011406 SEAT BASE - NON-TRANSIT (BENT) - XP 1 14 9612000908 MACH SCREW 1/4-20 x 1/2 FHS ANS 2 ® 2 9261000032 VELCRO LOOP 2" BLACK PS 2 15 9541608001 T-I-S PIVOT POST 2 3 9650201012 HEX JAM NUT, LOW 1/4-20 ZPS 1 16 9320202001 T-I-S RELEASE PIN MOUNT, R - XP 1 4 9640151225 WASHER 5/16”x3/4”x1/8” NYLON 2 17 9651
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ADJUSTABLE FOOTBED ASSEMBLY XPRS0X09 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9451110002 SEAT ADJUSTMENT TUBE - XP 2 16 9530101003 FOOTBED ADJUSTMENT CLAMP 5/8” 2 ® 2A 9320501001 KNEE ANGLE BLOCK - L - XP 1 17 920682 VELCRO KIT XPRESS FOOTBED 1 2B 9320501002 KNEE ANGLE BLOCK - R - XP 1 18 9531301001 SEAT MOUNTING BAR - XP 1 3A 9530901002 KNEE ANGLE ADJUST BAR - L - XP 1 19 9612000912 MACH SCREW 1/4-20 x 3/4 FHS ANS 4 3B 9530901001 KNEE ANGLE ADJUST BAR - R - XP 1 1-19 9130040401
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RADIAL CLAMP ASSEMBLY FOR FOOTBED XPRS0X16 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9650701012 NYLOCK NUT, LOW 1/4-20 ZPS 6 6 9611000906 MACH SCREW 1/4-20 x 3/8 SBHCS ZPS 2 2 550350 RADIAL CLAMP - ADJ FOOT PLATE- 3/4” 2 7 262110-QU WASHER 1/4” FLAT THIN ZPS 2 3A 9530201006 SEAT TUBE SPACER - L - XP 1 1-3A, 5 920683 RADIAL CLAMP ASSEMBLY - L 3B 9530201007 SEAT TUBE SPACER - R - XP 1 1-3B, 5 920684 RADIAL CLAMP ASSEMBLY - R 4 9611000924 MACH SCREW 1/4-20 x 1-1/2 SBHCS ANS 2 1-3A/B
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ARM RESTS (UPPER EXTREMITY TRAY SUPPORTS) XPRS0X02 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1A 9551080601 ARM REST (UPR EXTREM TRAY SUP) - L 1 5A 9170719401 ARM REST COVER, JAZZ (PATTERN) - R 1 1B 9551080602 ARM REST (UPR EXTREM TRAY SUP) - R 1 5B 9170719402 ARM REST COVER, JAZZ (PATTERN) - L 1 2 9550303001 ARM REST SPACER PLATE 2 6A 9170720401 ARM REST COVER, CLASSIC (NAVY) - R 1 3 9510201005 ARM REST RETAINER 2 6B 9170720402 ARM REST COVER, CLASSIC (NAVY) - L 1 4 9612000914 MAC
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SECTION 2 KID KART XPRESS STANDARD BASE FRAME PAGES 1.12 - 1.17 WHEEL / CASTER / FRAME-COLOR OPTIONS XPRS0X18 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 9140893151 10” SEMI-PNEU w/ 7” CASTER - PURPLE 102731 12” AIRLESS w/ 7” CASTER - SILVER 9140893171 10” SEMI-PNEU w/ 7” CASTER - PINK 102726 12” AIRLESS w/ 7” CASTER - BLACK 102729 10” SEMI-PNEU w/ 7” CASTER - SILVER 9140892151 14” PNEUMATIC w/ 8” CASTER - PURPLE 102724 10” SEMI-PNEU w/ 7” CASTER - BLACK 9140892171 14” PNEUMATIC w/ 8
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Effective for models prior to May 2007, having a serial FRAME and PUSH HANDLE number without a letter at the end... e.g. xxxxxx07117 XPRS0X14 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9394107501 GRIP HANDLE - 3/4” x 21” - BLACK 1 9 9559210201 FOLD RETAINING GUIDE 1 2A* 9451343851 HANDLEBAR TUBE - PURPLE - XP 1 10 9612000908 MACH SCREW 1/4-20 x 1/2 FHS ZPS 2 2B* 9451343861 HANDLEBAR TUBE - TEAL - XP 1 11 9540608001 HANDLEBAR PIVOT NUT 2 2C* 9451343871 HANDLEBAR TUBE - PINK - XP 1
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Effective for models beginning May 2007, having a serial FRAME and PUSH HANDLE number ending with the letter ‘A’... e.g. xxxxxx07122A XPRS0X15 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9394107501 GRIP HANDLE - 3/4” x 21” - BLACK 1 11 9540608001 HANDLEBAR PIVOT NUT 2 2A* 9451343851 HANDLEBAR TUBE - PURPLE - XP 1 1-3(A) 9180110051 UPPER HANDLEBAR KIT - PURPLE 2B* 9451343871 HANDLEBAR TUBE - PINK - XP 1 1-3(B) 9180110071 UPPER HANDLEBAR KIT - PINK 2C* 102708 HANDLEBAR TUBE - SILV
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Effective for models prior to May 2007, having a serial FOLD RELEASE MECHANISM number without a letter at the end... e.g. xxxxxx07117 XPRS0X06 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9611000612 MACH SCREW #10-24 x 3/4 SBHCS ZPS 2 4 9611000616 MACH SCREW #10-24 x 1 SBHCS ZPS 2 2 9770201004 FOLD LOCKOUT PIN - XP 1 5 888867 FOLD RELEASE ASSEMBLY - XP 1 3 9540812001 LATCH PIN 2 6 9320402002 FOLD RELEASE LEVER - XP 1 Effective for models beginning May 2007, having a serial FOLD RELE
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ANTI-TIP XPRS0X13 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY 1 9650501012 NYLOCK NUT 1/4-20 ZPS 1 6A 9453105001 ANTI-TIP TUBE 10”-12" - XP 1 2 563065 INSERT (SLEEVE) 3/4” - PLASTIC 1 6B 9453120001 ANTI-TIP TUBE 14" - XP 1 3 9691121411 SNAP BUTTON - SINGLE, B-141 1 1-6A 920695 10"-12" ANTI-TIP ASSY - XP PR 4 9611000932 HEX BOLT 1/4-20 x 2 ZPS 1 1-6B 920696 14" ANTI-TIP ASSY - XP PR 5 561032 ANTI-TIP WHEEL 2 WHEEL LOCK XPRS0X12 ITEM NUMBER DESCRIPTION QTY ITEM NUMBER DESCRIPTION QTY