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1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
Conforms to the standard ANSI Z21.91 2004 Ventless Firebox Enclosures for Unvented Room Heaters
INSTALLATION INSTRUCTIONS FOR THE
ZERO CLEARANCE VENTLESS FIREBOX ENCLOSURE
MODEL ZCVF36
MODEL ZCVF42
CERTIFIED FOR UNITED STATES USING ANSI METHODS
WARNING: If the information in these instructions is not followed exactly, a fi re or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFE
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2 TABLE of CONTENTS 8 REPLACEMENTS PG 3 INTRODUCTION Replacements Warranty Replacement Parts Accessories 4-6 INSTALLATION & FINISHING General Instructions Hood Installation 9 SERVICE HISTORY Gas Connector Locations Framing Nailing Tab Instruction Mantle Clearances 7 OPTIONS Optional Blower Installation FOR USE ONLY WITH A ANSI Z21.11.2 LISTED Carefully review the instructions supplied with GAS-FIRED UNVENTED ROOM HEATER NOT the unvented room heater for the mimimun TO EX
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3 NAPOLEON gas fi replaces are manufactured under the strict Standard of the world recognized ISO 9001:2000 Quality Assurance Certifi cate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. The complete ventless fi rebox enclosure is test-fi red and thoroughly inspected by a qualifi ed technician before packaging to ensure that you
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4 SPECIFICATIONS GENERAL INSTRUCTIONS THE INSTALLATION MUST CONFORM WITH LOCAL ZCVF36 CODES OR, IN THE ABSENCE OF LOCAL CODES WITH 1 3/4” THE NATIONAL FUEL GAS CODE, ANSI Z223.1 / NFPA 42.000” 54 AND TO THE NATIONAL ELECTRICAL CODE, ANSI / NFPA 70. Use only accessories designed for and listed with your specifi c fi rebox. Not designed for use with a glass door. 21 1/8” Screen must be closed when appliance is in operation. HOOD INSTALLATION 31 7/8” Warning: Do not operate without hood in pl
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5 GAS INLET LOCATIONS There are fi ve gas inlet locations on the ventless fi rebox enclosure. One on each side of the unit, two at the rear, and one on the bottom. Using the following illustrations (FIGURE 2a-f) identify the preferred inlet and remove corresponding knock out. ZCVF36 ZCVF42 7” 7” 13 1/4” 13 1/4” FIGURE 2a FIGURE 2b 7” 7” 16 1/3” 13” FIGURE 2c FIGURE 2d 16 3/8” 16 3/8” 21” 23 1/3” FIGURE 2e FIGURE 2f W415-0527/ 09.29.05
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6 FRAMING ANY CHANGE TO THIS ENCLOSURE CAN BE DANGEROUS AND IS PROHIBITED. It is best to frame your ventless fi rebox enclosure after it is positioned. Use 2x4’s and frame to local building codes. (FIGURE 3-5) ZCVF36 ZCVF42 FIGURE 3 32 3/4" 35 3/4" FIGURE 4 52 1/3” 55 5/8” 42 1/2” 47 1/8” 74 1/8” 78 5/8” FIGURE 5 OUTSIDE OUTSIDE OUTSIDE OUTSIDE CHASE CHASE CHASE CHASE 21 1/4" 21 1/4" 42 1/2" 47 1/8" INSIDE INSIDE INSIDE INSIDE CHASE CHASE CHASE CHASE 21 1/4” 21 1/4” 42 1/2” 47 1/8” 6" 6" Minimu
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7 CORNER NAILING TAB INSTRUCTION POST 1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through NAILING the existing holes in the corner posts. TAB If there are no existing holes, follow these instructions: TOP Position the nailing tab so that the front face is offset with SLOT the front edge of the corner post (approx. ½”). Centre the nailing tab vertically on the co
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8 OPTIONAL BLOWER INSTALLATION INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER Secure to the threaded stud using the lock washer and and must be electrically connected and grounded in wing nut provided. Ensure that the blower does not touch accordance with local codes. In the absence of local codes, the fi rebox base or the fi rebox. (FIGURE 9) Attach the use the current ANSI/NFPA 70 National Electrical Code. connectors from the black and red wires to the blower. If the fi rebox was not prev
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G R 9 Note: In either application it is necessary to remove the variable speed switch from the wiring harness and install into an electrical switch box as per electrical codes. WITH THERMAL SWITCH BRACKET WITHOUT THERMAL SWITCH BRACKET 1. Remove the hearth pads and the blower access cover. 1. Remove the hearth pads and blower access cover. (FIGURE 9) (FIGURE 9) 2. Install the blower using the optional blower installation 2. Install the blower using the optional blowe
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4 11 12 3 2 14 10 REPLACEMENTS Contact your dealer for questions concerning prices and When ordering replacement parts always give the following availability of replacement parts. Normally all parts can be information: ordered through your Napoleon dealer or distributor. 1. Model & Serial Number of ventless fi rebox enclosure 2. Installation date of ventless fi rebox enclosure FOR WARRANTY REPLACEMENT PARTS, A 3. Part Number PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE 4. Description of part R
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11 W415-0527/ 09.29.05 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage. Service Technician Date Dealer Name Service Performed Special Concerns Name
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12 NOTES W415-0527 / 09.29.05
