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Instructions – Parts List
Pail Mount
Airless Packages
308765F
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for table of contents.
Model 232437 Shown
8109C
0359
II 1/2 G T3
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
ITS03ATEX11251
Copyright 1999, Graco Inc. is registered to I.S. EN ISO 9001
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Table of Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dimensions . . . . . . . . . . . . . . . . . . .
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Symbols Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions. or destruction of equipment if you do not follow the instructions. WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. INSTRUCTIONS This equipment is for professional use only. Read all instruction manu
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WARNING SKIN INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgi- cal treatment. Do not point the gun at anyone or at any part of the body. Do not put your hand or fingers over the spray tip.
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WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground the equipment and the object being sprayed. Refer to Grounding on page 7. If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing immediately. Do not use the equipment until you identify and correct the problem. Provide fresh air ventilation to avoid the bu
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Setup General Information Prepare the Site NOTE: Reference numbers and letters in parentheses Ensure that you have an adequate compressed air in the text refer to the callouts in the figures and the supply. Refer to the performance charts on page 18 to parts drawing. find the air consumption of your pump. NOTE: Always use Genuine Graco Parts and Acces- Refer to Fig. 2 on page 9. Bring a compressed air sories, available from your Graco distributor. Refer to supply line from the air compressor to
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Setup 3. Air and fluid hoses: use only electrically conductive Grounding hoses. WARNING 4. Air compressor: follow manufacturer’s recommen- dations. FIRE AND EXPLOSION HAZARD Before operating the pump, ground the 5. Spray gun: ground through connection to a prop- system as explained below. Also read erly grounded fluid hose and pump. the section FIRE AND EXPLOSION HAZARD on page 5. 6. Fluid supply container: follow your local code. 7. Object being sprayed: follow your local code. 1. Pump: use the
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Setup The air relief valve (15) opens automatically to Supplied Components prevent overpressurization of the pump. Refer to Fig. 2. The air inlet swivel (H) connects incoming air to the pump. WARNING A red-handled bleed-type master air valve (E) and The strainer (42) keeps large particles from enter- a fluid drain valve (F) are supplied. These compo- ing the pump. nents help reduce the risk of serious injury, includ- ing fluid injection and splashing of fluid in the eyes The fluid filter
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Setup C B D A Model 232437 Shown KEY SUPPLIED COMPONENTS 106 1 5 Gallon (19 liter) Pail Cover 15 2 Pump 13 Fluid Filter (includes fluid drain valve F) 2 15 Air Relief Valve 18 Pump Ground Wire (required; 40 see page 7 for installation instructions) 19 5 Gallon (19 liter) Pail 39 39 Agitator 40 Agitator Ground Wire 18 101 Electrically Conductive Fluid Hose 103 Fluid Whip Hose 104 Gun Filter/Swivel 106 Airless Spray Gun E* Red-Handled Bleed-Type 104 Master Air Valve (required, for pump) F Fluid
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Operation 6. Open the drain valve (F, required in your system), Pressure Relief Procedure having a container ready to catch the drainage. 7. Leave the drain valve open until you are ready to WARNING spray again. SKIN INJECTION HAZARD The system pressure must be manually If you suspect that the spray tip or hose is completely relieved to prevent the system from clogged, or that pressure has not been fully relieved starting or spraying accidentally. Fluid after following the steps above, very slow
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Operation Prime the Pump Agitator Operation (Models 232437 and 232449) 1. See Fig. 3. Remove the tip guard and spray tip from the gun (106). Refer to the gun manual. 1. Slowly open the control valve (J) to start the 2. Close the pump air regulator (G), and bleed-type agitator (39). See Fig. 3. air valves (B, E). 3. Connect the air line (A) to the air inlet swivel (H). 2. Use the valve (J) to adjust the speed. Do not operate the agitator too fast. If the fluid foams or a 4. Check that all fitting
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Operation 4. With the pump and lines primed, and with ade- Adjust the Spray Pattern quate air pressure and volume supplied, the pump 1. Start the pump. Use the pump air regulator (G) to will start and stop as you open and close the gun. adjust the pump speed and fluid pressure until the spray is completely atomized. Use the lowest pressure necessary to get the desired results. CAUTION Higher pressure may not improve the spray pattern and will cause premature tip and pump wear. See Do not allow t
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Operation B A Model 232437 Shown 106 KEY 1 5 Gallon (19 liter) Pail Cover 2 2 Pump 40 13 Fluid Filter (includes fluid drain valve F) 39 19 5 Gallon (19 liter) Pail 20 Screw Knobs J 39 Agitator 41 Agitator Air Supply Tube 101 Electrically Conductive Fluid Hose 41 103 Fluid Whip Hose 104 Gun Filter/Swivel 104 106 Airless Spray Gun A Electrically Conductive Air Supply Hose B Bleed-Type Master Air Valve (for accessories) E Red-Handled Bleed-Type 13 Master Air Valve (required, for pump) G F Fluid
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Maintenance Flush with a fluid that is compatible with the fluid you Preventive Maintenance Schedule are pumping and with the wetted parts in your system. The operating conditions of your particular system Check with your fluid manufacturer or supplier for determine how often maintenance is required. Estab- recommended flushing fluids and flushing frequency. lish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for
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Parts Part No. 232433, Series A, 23:1 Monark, cst, without agitator, with hose and gun Part No. 232434, Series A, 23:1 Monark, cst, without agitator, hose, and gun Part No. 232437, Series A, 23:1 Monark, cst, with agitator, hose, and gun (shown) Part No. 232445, Series A, 23:1 Monark, sst, without agitator, with hose and gun Part No. 232446, Series A, 23:1 Monark, sst, without agitator, hose, and gun Part No. 232449, Series A, 23:1 Monark, sst, with agitator, hose, and gun NOTE: To find the part
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Parts Part No. 232433, Series A, 23:1 Monark, cst, without agitator, with hose and gun Part No. 232434, Series A, 23:1 Monark, cst, without agitator, hose, and gun Part No. 232437, Series A, 23:1 Monark, cst, with agitator, hose, and gun (shown) Part No. 232445, Series A, 23:1 Monark, sst, without agitator, with hose and gun Part No. 232446, Series A, 23:1 Monark, sst, without agitator, hose, and gun Part No. 232449, Series A, 23:1 Monark, sst, with agitator, hose, and gun NOTE: To find the part
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Parts Part No. 232437, Series A, 23:1 Monark, carbon steel (shown) 15 14 2 3 16 4 17 18 D 40 (Ref) 5 6 7 E 41 24 A B 39 40 41 (Ref) E 17 (Ref) D 42 31 B 22 8 1 30 11 12 13 21 106 23, 25 C 20 9 10 104 A 103 19 7 (Ref) C 102 101 8107B 8107C 308765 17
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Technical Data Category Data Maximum fluid working pressure 2300 psi (16 MPa, 160 bar) Maximum air input pressure 100 psi (0.7 MPa, 7 bar) Ratio 23:1 Maximum operating temperature 120F (50C) Wetted parts Pump: See pump manual 307619 Spray Gun: See gun manual 311254 Fluid Filter: See filter manual 307273 Agitator: See agitator manual 306565 Fluid Hoses: Nylon Sound Pressure Levels (dBa) (measured at 1 meter from unit) Input Air Pressures at 15 cycles per minute Air Motor 40 psi (0.28 MPa, 2.8
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Dimensions Model 232437 Shown (hose and gun not shown) A B 8110A A (height) B (diameter of pail) Weight 32 in. (813 mm) 10.625 in. (270 mm) 47 lb (21 kg) 308765 19
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Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, oper