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Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Models
Manual
P205/206/208
TM
Contents:
Installation Instructions: page 2
Pump Specifications: pages 3-5
Exploded View: page 6
Parts List: page 7
Kits & Torque Specifications:page 7
Repair Instructions: pages 8-9
Trouble Shooting: page 10
Dimensions: back page
Warranty Information: back page
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INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., 4. Use of a dampener is necessary to minimize pump is not a complicated procedure, but pulsation at drive elements, plumbing, connec- there are some basic steps common to all tions, and other system areas. The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installa- optional, although recommended by Giant tion. If you have unique requirem
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Specifications Model P205 + 1750 RPM Ratings (Continuous) .................................................................................. 0.5 GPM @ 2000 PSI Ratings (Intermittent) ................................................................................. 0.5 GPM @ 2500 PSI* + 3450 RPM Ratings (Continuous) .................................................................................. 0.9 GPM @ 2000 PSI Ratings (Intermittent) ..........................................................
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Specifications Model P206 + 1750 RPM Ratings (Continuous) .................................................................................. 0.8 GPM @ 2000 PSI Ratings (Intermittent) ................................................................................. 0.8 GPM @ 2500 PSI* + 3450 RPM Ratings (Continuous) .................................................................................. 1.5 GPM @ 2000 PSI Ratings (Intermittent) ..........................................................
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Specifications Model P208 1750 RPM Ratings (Continuous) .................................................................................. 1.0 GPM @ 2000 PSI Ratings (Intermittent) ................................................................................. 1.0 GPM @ 2500 PSI* 3450 RPM Ratings (Continuous) .................................................................................. 1.9 GPM @ 2000 PSI Ratings (Intermittent) ..............................................................
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Exploded View - P205/206/208 6
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P205/206/208 PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 16 06641 Plunger, Complete, 12mm 3 1 08300 Crankcase 1 17 08442 Wrist Pin 3 2 08301 Dipstick and Gasket, Black 1 19 08356-0010 Oil Seal 3 3 08302 Crankcase Cover, Short 1 20 06645 Seal Case 3 3 08302-L Crancase Cover, Long 1 21 08443 O-Ring 3 3A 07190 Drain Plug 1 23 07391 V-Sleeve 3 3B 13262 Gasket for drain plug 1 23A 08598 V-Sleeve, Weep 3 4 08005 O-Ring 1 24 07392 Support Ring 3 5 06273 Oil Drain Plug with
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REPAIR INSTRUCTIONS - P205/206/208 PUMPS NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket 2. Using a needle nose pliers, 3. By inserting a small screw wrench, remove the (3) driver between the valve remove the inlet and discharge valve plugs and seat (27) and the valve discharge va
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REPAIR INSTRUCTIONS - P205/206/208 PUMPS NOTE: If there are 10. If the ceramic plunger pipe deposits of any kind (i.e., (16B) is damaged, replace lime deposits) in the valve entire plunger assembly by casing, be certain that the removing crankshaft (13). weep holes in the weep Contact Giant for further return ring (25) and valve details. casing (26) have not been plugged. Reassembly sequence of the P205/206/208 PUMPS 1) If oil seals (19) were removed, replace with seal lip towards crankcase. L
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PUMP SYSTEM MALFUNCTION CAUSE MALFUNCTION REMEDY Worn packing seals The Pressure and/ Replace packing seals Broken valve spring or the Delivery Replace spring Drops Belt slippage Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repair/Replace hose Worn or Plugged relief valve on pump Clean, Reset, and Replace worn parts Cavitation Check suction lines on inlet of pump for restriction
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P205/206/208 DIMENSIONS (inches) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portable pressure washers and in car wash applica- tions, are warranted for five ye
