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PFD1/PFS1 – OPERATING INSTRUCTIONS
PUMP
PFD1/PFS1
OPERATING INSTRUCTIONS
SAINT-GOBAIN PERFORMANCE PLASTICS ASTI SAINT-GOBAIN PERFORMANCE PLASTICS ASTI
(Headquarters) (Factory)
41, boulevard des Bouvets E.A.D.A.C. des Berthilliers
F-92741 NANTERRE CEDEX F-71850 CHARNAY LES MACON
Tel: 33. (0) 1.55.68.59.59 Tel: 33. (0) 3.85.20.27.00
Fax: 33. (0) 1.55.68.59.68 Fax: 33. (0) 3.85.29.18.48
SAINT-GOBAIN PERFORMANCE
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PFD1/PFS1 – OPERATING INSTRUCTIONS INDEX Page I – General 2 I.1 – Introduction I.2 – Materials I.3 – Operation description I.4 – Pump Data II – Quick checklist 2 II.1 – Shipment II.2 – Reception III – Installation and operation 3 III.1 – Testing III.2 – Set up III.3 – Connections III.3.1 – Air/nitrogen connections III.3.2 – Fluid connections III.4 – Initial tests and Adjustments IV – Applications 4 IV.1 – Chemical compatibility IV.2 – Contaminatio
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PFD1/PFS1 – OPERATING INSTRUCTIONS Thank you for selecting a SAINT-GOBAIN PERFORMANCE PLASTICS ASTI model PFD1 AstiPure™ pump, series 2 (or PFS1: slurry applications). I – General I.1 – Introduction ® The Model PFD/PFS is a pneumatically operated TEFLON pump. There are no internal or external metal parts. The pump is designed for handling corrosive, inflammable and sterile fluids. It meets the requirements of the semiconductor, pharmaceutical and chemical industries. I.2 – M
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PFD1/PFS1 – OPERATING INSTRUCTIONS II.2 – Reception Upon receipt of the pump, please check that: • The carton has not been damaged in transit. If there is any visible damage, immediately contact the carrier. • The pump is not damaged. If there are signs of damage, you should report this immediately to SGPPL ASTI or your local distributor. • An operating instruction manual has been included in each package. Please request another copy if it has not been included. III – Installat
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PFD1/PFS1 – OPERATING INSTRUCTIONS III.3.2 – Fluid connections The pump is self-priming. The inlet is at the bottom and the outlet at the top. Two optional fittings are available: • PFD1 210 or PFS1 210: pump is supplied with flared fittings suitable for 3/8”x1/2” (10x13 mm) ® TEFLON tube. The tube needs to be flared prior to fitting using SGPPL ASTI forming tool (P/N MF11013). • PFD1 221 or PFS1 221: pump is supplied with 1/2” MNPT male threads on the inlet and outlet. We ® reco
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PFD1/PFS1 – OPERATING INSTRUCTIONS IV.4 – Applications The PFD/PFS pump is a volumetric pump. The stroke volume is dependent on the flow rate and discharge pressure. In order to know the precise flow rate of the pump, a paddle wheel flow transmitter can be fitted on outlet. For PFD1/PFS1 the part number of the flow transmitter is DP11013. • Part number marked K (PFD1 210K or PFS1 210K) indicates that the pump will be supplied with ® KALREZ manifold (P/N 2745K, Mark G) and body O.rin
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PFD1/PFS1 – OPERATING INSTRUCTIONS If the pump starts, check that the following was not the cause: • The air/nitrogen connections (See III.3.1), • The air/nitrogen quality, • Has the pump been serviced correctly? (See V.2 Preventive maintenance). Before dismantling the pump check the following: • The air/nitrogen supply is “OFF”, • The chemical and discharge lines are empty and there is no pressure, • All in line valves are closed, • You follow your local Health and Safety Regulatio
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PFD1/PFS1 – OPERATING INSTRUCTIONS VI.1 – How to dismantle Before dismantling the pump, refer to the Maintenance schedule V.1, and proceed as follows: • Disconnect the air/nitrogen supply, • Remove the inlet and outlet connections (beware of any chemical droplets remaining on the inside), • Rinse the outside of the pump in DI water to remove all trace of chemicals, • Remove pump support screws. VI.2 – Examination To comply with your local Health and Safety Regulations it is essen
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PFD1/PFS1 – OPERATING INSTRUCTIONS VI.3.3 – Replacing the central shaft and shaft composite rings Follow the same steps described in V1.3.2 until 8) then: 9) Remove the central shaft (P/N 2615, Mark D), 10) Remove the plastic caps (P/N 1028), 11) Remove the C-PEEK plate screws (P/N 2729) and the rings (P/N 1720), 12) Remove the 4 shaft composite rings (P/N 7135F) from plates (P/N 2709 and 2728, Marks B and C), 13) Clean the plates and the core (P/N 2708) by removing the dust from prev
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PFD1/PFS1 – OPERATING INSTRUCTIONS • Squeeze the sleeve into a “bean” shape, then insert it in the sleeve insertion tool P/N 2680 (Figure 4): Step 3 2680 Step 2 Step 1 Figure 4 • While holding the O.ring positioning tool (P/N 1641) against the plate, place the sleeve insertion tool (P/N 2680) into the other side and use the push-button to release the sleeve free on the O.ring (Figures 5 & 6): 1641 Outer side Inner side
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PFD1/PFS1 – OPERATING INSTRUCTIONS • Use the pick (P/N 1643) to correctly position the sleeve in its groove. Be careful not to damage the sleeve (Figure 7): 1643 Figure 7 • Repeat this operation for the 4 sets of rings. 15) Fit the plates and the body rings (P/N 2706, Mark L) on the core (tighten moderately the screws P/N 2729), insert first the O.ring (P/N 1720) under the screw head, 16) Fit new plastic caps (P/N 1028) so that tightness
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PFD1/PFS1 – OPERATING INSTRUCTIONS VI.3.7 – Replacing other parts When dismantling the pump or control unit for service, components found damaged should be replaced. Alternatively, the pump/control unit can be returned to your distributor or SGPPL ASTI for examination, estimate, and repair. Important: Please indicate what chemical was handled, the frequency of use, and the reason for returning the pump. A receipt note “Conditions of use” is at your disposal. Do not hesitate to ask
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PFD1/PFS1 – SPARE PARTS LIST SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel: +33 (0) 1.55.68.59.59 Fax: +33 (0) 1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMPS PFD1 (SERIES 2) & PFS1 PART DESIGNATION QUANTITY NUMBER PFD1 210 PFD1 221 PFS1 210 PFS1 221 1028 CAP 4 4 4 4 1720 FLAT PLATE O RING 4 4 4 4 2559A PFD1 MANIFOLD TUBE 1/2” 2 2 2559AZ PFD1Z MANIFOLD TUBE 1/2” 2 2 2560A PFD1 MANIFOLD P
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PFD1/PFS1 – MAINTENANCE KITS SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 boulevard des Bouvets F- 92000 NANTERRE Tel : +33 (0)1.55.68.59.59 Fax : +33 (0)1.55.68.59.68 http://www.astipure.com http://www.plastics.saint-gobain.com PUMP PFD1 (SERIES 2) – MAINTENANCE KITS PART DESIGNATION QUANTITY NUMBER AIR PFD1 LIQ PFD1 MEC PFD1 PM PFD1 1028 CAP 4 1720 FLAT PLATE O RING 2 2613 PFD1 BELLOW WITH INSERT 2 2 2615 CENTRAL SHAFT 1 1 2701 SHUTTLE VALVE 1 1
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2x E 4x 7135F 4x 1028 2x M 2x L 2x 7220 B 2x 7185 2708 D C 4x 2712 4x 2729 2 x 2725 4x 1720 4x G 4xI 2x J 2x F A 6x 7139 2x H Dessiné par : Vérifié par : j.Be 2x K En date du : En date du : 24/09/01 DESIGNATION SAINT-GOBAIN PERFORMANCE PLASTICS ASTI 41 Boulevard des Bouvets ASTIPURE Pump 1 92000 Nanterre - France Tel: +33 (0)1 55 68 59 59 REFERENCE INDICE TM Fax: +33 (0)1 55 68 59 68 APP 1 REF 03 http://www.astipure.com
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PART NUMBERS TABLE Connec- Piloting Fluid Size tion Sealing Option A B C D E F G H I J K L M PF (standard) 1 2701 2709 2728 2615 2613 2745 2739 2711 7145 2706 MS11013 PR 1 2826 2827 2828 2829 PO 1 2826 2827 2828 2829 D 1 S 1 2613S 2711A 210 2559A 221 2560A K 2745K 2739K Z P/N + "Z" 2706T F 2701F IMPORTANT: The following reference combination is not relevant: PO - 1 --- - F A : Shuttle valve B : Bladed plate C : Tapped plate D : Central shaft E : Stopper F : Bellow PR S 1 210 K F G : Manifold O.R
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260.4mm 10.25" 7mm Ø .28" 90mm 120mm 3.54" 4.72" FM Dessiné par: DATE:02/05/00 Validé par: SG S S SG GP GPP P PP PL PL L L A AS A AST S STI T TI I I DESIGNATION 41 Boulevard des Bouvets F-92741 Nanterre Cedex Pump ASTIPURE 1 FRANCE REFERENCE INDICE Tel: +33 (0)1 55 68 59 59 Fax: +33 (0)1 55 68 59 68 00 APP 1 EXT 134.8mm 5.31" 26.5mm 1.04" 157mm 6.18" 196mm 7.72"
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AstiPure™ PFD1 / PFS1 pump flow rate characteristics 4,5 Air supply 5 bar 4 3,5 Air supply 4 bar 3 2,5 Air supply 3 bar 2 1,5 Air supply 2 bar 1 0,5 0 50 150 250 350 450 550 650 750 Flow rate (l/h) Discharge head (bar)
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REFOULEMENT FLUIDE FLUID OUTLET Air 2 à 5 Bar 2m Max VANNE DE REGLAGE VALVE VANNE D' ARRET STOP Ø2.5x4mm Max - 6m Max ASPIRATION FLUIDE FLUID INLET FM Dessiné par: DATE:09/05/00 Validé par: S SG S SGP G GPP P PPL P PL L L A AS A AST S ST TI TI I I DESIGNATION 41 Boulevard des Bouvets F-92741 Nanterre Cedex ASTIPURE Pump 1 FRANCE REFERENCE INDICE Tel: +33 (0)1 55 68 59 59 Fax: +33 (0)1 55 68 59 68 00 APP 1 CAB
