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INSTALLATION
SUNLINE 2000™
SINGLE PACKAGE HEAT PUMP
MANUAL
BQ 036, 048 & 060
CONTENTS
EXPORT ONLY
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . 4
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . 4
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . .
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364985-XIM-B-0508 TABLE OF CONTENTS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 COOLING SEQUENCE OF OPERATION . . . . . . . . 31 CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . 31 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . 4 INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . 31 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . 31 ECONOMIZER WIT
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364985-XIM-B-0508 Tbl. # Pg. # LIST OF FIGURES 12 ELECTRICAL DATA - BQ036-060 DIRECT DRIVE Fig. # Pg. # W/POWERED CONVENIENCE OUTLET . . . . . . . . . 19 1 RECOMMENDED DRAIN PIPING . . . . . . . . . . . . . . . . 7 13 ELECTRICAL DATA - BQ036-060 BELT DRIVE 2 COMPRESSOR RESTRAINING BRACKET . . . . . . . . 8 W/POWERED CONVENIENCE OUTLET . . . . . . . . . 20 3 TYPICAL FIELD POWER & CONTROL WIRING . . . . 9 14 ELECTRICAL DATA - BQ036-060 BELT DRIVE 4 ENTHALPY SETPOINT ADJUSTMENT . . . . . . . . .
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364985-XIM-B-0508 • 530.18-N1.14V -Man. Outdoor Air Damper Accy GENERAL 0 - 100% YORK Model BQ units are single package heat pumps • 035-07364-000 -Motorized Outdoor Air Damper equipped with optional factory installed electric heat- Accy. ers. These are designed for outdoor installation on a rooftop or slab. • 035-19422-000 –Electric Heat Accessory The units are completely assembled on rigid, perma- nently attached base rails. All piping, refrigerant • 035-19405-000 -Barometric Relief Damper ch
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364985-XIM-B-0508 PRODUCT NOMENCLATURE 3-5 Ton Sunline Simplicity Model Number Nomenclature B Q 048 N04 A 2 A AA 1 0 1 2 4 A Product Category Product Style B = HP, Single Pkg., R-22 A = Style A Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed. Q = 10.0 SEER HP SS Drain Pan CPC Controller, DFS, APS Johnson Controller, DFS, APS Nominal Cooling Capacity Honeywell Controller, DFS, APS 036 = 3.0
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364985-XIM-B-0508 In Canada: INSTALLATION • Current Canadian Electrical Code C22.1. INSTALLATION SAFETY INFORMATION: • Local plumbing and waste water codes. Read these instructions before continuing this appli- ance installation. This is an outdoor combination heat- • Other applicable local codes. ing and cooling unit. The installer must assure that these instructions are made available to the consumer Refer to the Unit Application Data Table 1 and the and with instructions to retain them for fu
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364985-XIM-B-0508 RIGGING AND HANDLING A closed return duct system shall be used. This shall not preclude use of economizers or outdoor fresh air Exercise care when moving the unit. Do not remove intake. The supply and return air duct connections at any packaging until the unit is near the place of installa- the unit should be made with flexible joints to minimize tion. Rig the unit by attaching chain or cable slings to noise. the lifting holes provided in the base rails. Spreader bars, whose le
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364985-XIM-B-0508 COMPRESSORS FILTERS Units are shipped with compressor mountings factory- One-inch or two-inch filters can be supplied with each adjusted and ready for operation. unit. Filters must always be installed ahead of the evaporator coil and must be kept clean or replaced with Units with scroll compressors have a shipping bracket same size and type. Dirty filters will reduce the capacity which must be removed after the unit is set in place. of the unit and will result in frosted coils
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364985-XIM-B-0508 TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTEC- TION AND WIRING. TYPICAL CONTROL WIRING COOLING / HEATING (24 VOLT THERMOSTAT) 1 THERMOSTAT TERMINALS UNIT TERMINAL RH STRIP TB1 ADD JUMPER RC R Y Y1 24 VOLT TRANSFORMER Y2 W W1 W2 G G C 1 24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT, USE THERMOSTAT 2TH0471024. COOLING /
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364985-XIM-B-0508 THERMOSTAT The room thermostat should be located on an inside wall approximately 56 inches above the floor where it When connecting electrical power and control will not be subject to drafts, sun exposure or heat from wiring to the unit, waterproof type connectors electrical fixtures or appliances. Follow the manufac- MUST BE USED so that water or moisture turer's instructions enclosed with the thermostat for cannot be drawn into the unit during normal general installation proc
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364985-XIM-B-0508 TABLE 3: ELECTRIC HEATER CFM LIMITATIONS MINIMUM SUPPLY AIR CFM UNIT MODEL SIZE VOLTAGE HEATER SIZE NOMINAL KW NOMINAL TONS 5 7 10 15 20 30 208/230-1-60 900 900 900 900 900 - 208/230-3-60 900 900 900 900 900 - 036 (3) 460-3-60 - 900 900 900 900 - 600-3-60 - - 900 900 900 - 208/230-1-60 1200 1200 1200 1200 1200 - 208/230-3-60 1200 1200 1200 1200 1200 - 048 (4) 460-3-60 - 1200 1200 1200 1200 - 600-3-60 - - 1200 1200 1200 - 208/230-1-60 1500 1500 1500 1500 1500 1500 208/230-3-60 1
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364985-XIM-B-0508 MINIMUM POSITION ADJUSTMENT • With power exhaust option, each building pressur- ization requirement will be different. The point at With thermostat set to indoor fan on position, or termi- which the power exhaust comes on is determined nals “R” to “G” energized, turn the Minimum Position by the economizer damper position (Percent Adjusting screw (located on the damper control mod- Open). The Exhaust Air Adjustment Screw should ule) counterclockwise until the desired minimum
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364985-XIM-B-0508 CONTROL POINT CONTROL 0 0 APPROX. F ( C) 85 90 95 100 105 110 CURVE (29) (32) (35) (38) (41) (43) AT 50% RH A 73 (23) 80 B 70 (21) (27) C 67 (19) D 63 (17) 75 (24) 70 (21) 65 (18) 60 (16) 55 A (13) B 50 (10) C 45 (7) D 40 (4) 35 (2) A B C D 35 40 45 50 55 65 70 75 80 85 90 95 100 105 110 60 (2) (4) (7) (10) (13) (16) (18) (21) (24) (27) (29) (32) (35) (38) (41) (43) 0 0 APPROXIMATE DRY BULB TEMPERATURE - F ( C) FIGURE 4 - ENTHALPY SETPOINT ADJUSTMENT Exhaust Air Adjustment Scr
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364985-XIM-B-0508 BACK OF UNIT BACK OF UNIT A 7 A 7 44 / 44 / 8 8 1 1 82 / 82 / 4 4 B F D X X B C E APPROXIMATE APPROXIMATE CENTER OF GRAVITY CENTER OF GRAVITY CONDENSER COIL CONDENSER COIL C D END OF UNIT END OF UNIT FRONT OF UNIT Y FRONT OF UNIT Y FIGURE 6 - FOUR AND SIX POINT LOADING TABLE 4: CENTER OF GRAVITY (ALL MODELS) DIMENSION 3 - 5 TON X 40-¾” Y 19-¾” TABLE 5: BQ 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL ABCD BQ036 628 139 137 174 177 BQ048 668 148 146 185 189 BQ060 693 154 151 192
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364985-XIM-B-0508 TABLE 7: PHYSICAL DATA BQ MODELS 036 048 060 Centrifugal Blower (Dia. x Wd. in.) 12 X 10 12 X 10 12 X 10 Fan Motor HP (Direct Drive) 1/2 3/4 1 EVAPORATOR BLOWER Fan Motor HP (Belt Drive) 1 1/2 1 1/2 1 1/2 Fan Motor HP (Belt Drive High Static) 1 1/2 1 1/2 2 Rows Deep 4 3 3 EVAPORATOR Fins Per Inch 16 15 15 COIL Face Area (Sq. Ft.) 4.3 5.1 5.1 Propeller Dia. (in.) 22 22 24 CONDENSER Fan Motor Hp 1/3 1/2 1/2 FANS Nom. CFM 4300 4200 4500 Rows Deep 1 1 1 CONDENSER Fins Per Inch 20 2
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364985-XIM-B-0508 TABLE 9: ELECTRICAL DATA - BQ036-060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET OD Fan Supply Pwr Max Compressors 2 Motors Blower Conv Electric Heat Option Fuse / 1 Size (each) MCA 3 Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps) None - - - 21.0 30 E05 4.0 1 11.1 34.9 40 E07 5.6 1 15.5 40.4 45 208-3-60 11.9 85.0 16.7 1.7 4.4 0.0 E10 8.0 1 22.2 48.7 50 E15 11.9 2 33.0 62.3 70 E20 15.9 2 44.1 76.1 80 None - - - 21.0 30
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364985-XIM-B-0508 TABLE 10: ELECTRICAL DATA - BQ036-060 BELT DRIVE W/O POWERED CONVENIENCE OUTLET OD Fan Supply Pwr Max Compressors 2 Motors Blower Conv Electric Heat Option Fuse / 1 Size (each) MCA 3 Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps) None - - - 21.8 30 E05 4.0 1 11.1 35.7 40 E07 5.6 1 15.5 41.2 45 208-3-60 11.9 85.0 16.7 1.7 5.2 0.0 E10 8.0 1 22.2 49.5 50 E15 11.9 2 33.0 63.1 70 E20 15.9 2 44.1 76.9 80 None - - - 21.8 30
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364985-XIM-B-0508 TABLE 11: ELECTRICAL DATA - BQ036-060 BELT DRIVE HIGH STATIC W/O POWERED CONVENIENCE OUTLET OD Fan Supply Pwr Max Compressors 2 Motors Blower Conv Electric Heat Option Fuse / 1 Size (each) MCA 3 Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps) None - - - 21.8 30 E05 4.0 1 11.1 35.7 40 E07 5.6 1 15.5 41.2 45 208-3-60 11.9 85.0 16.7 1.7 5.2 0.0 E10 8.0 1 22.2 49.5 50 E15 11.9 2 33.0 63.1 70 E20 15.9 2 44.1 76.9 80 None -
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364985-XIM-B-0508 TABLE 12: ELECTRICAL DATA - BQ036-060 DIRECT DRIVE W/POWERED CONVENIENCE OUTLET OD Fan Supply Pwr Max Compressors 2 Motors Blower Conv Electric Heat Option Fuse / 1 Size (each) MCA 3 Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps) None - - - 31.0 40 E05 4.0 1 11.1 44.9 50 E07 5.6 1 15.5 50.4 60 208-3-60 11.9 85.0 16.7 1.7 4.4 10.0 E10 8.0 1 22.2 58.7 60 E15 11.9 2 33.0 72.3 80 E20 15.9 2 44.1 86.1 90 None - - - 31.0 40
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364985-XIM-B-0508 TABLE 13: ELECTRICAL DATA - BQ036-060 BELT DRIVE W/POWERED CONVENIENCE OUTLET OD Fan Supply Pwr Max Compressors 2 Motors Blower Conv Electric Heat Option Fuse / 1 Size (each) MCA 3 Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps) None - - - 31.8 40 E05 4.0 1 11.1 45.7 50 E07 5.6 1 15.5 51.2 60 208-3-60 11.9 85.0 16.7 1.7 5.2 10.0 E10 8.0 1 22.2 59.5 60 E15 11.9 2 33.0 73.1 80 E20 15.9 2 44.1 86.9 90 None - - - 31.8 40 E
