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The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. This owner’s manual is considered a permanent part of your diaphragm pump. It must be available to all operators of the pump and should remain with the pump if resold. The information and specifications in this publication were in effect at the time of approval for printing. American Honda Motor Co., Inc. reserves the right to discontinue or
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INTRODUCTION Congratulations on your selection of a Honda diaphragm pump. We are certain you will be pleased with your purchase of one of the finest pumps on the market. We want to help you get the best results from your new pump and to operate it safely. This manual contains the information on how to do that; please read it carefully. As you read this manual, you will find information preceded by a -1 symbol. That information is intended to help you avoid damage to your pump, other pro
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INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, are very important. And using this pump safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaini
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CONTENTS Turn to the beginning of each chapter for a complete list of subjects. PUMP SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Important information about some specific hazards, and what you can do to prevent injury. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 CONTROLS . . Identification of components and information about how the controls work. BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Ho
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PUMP SAFETY This chapter explains what you need to know to operate your diaphragm pump safely. 6 ................ IMPORTANT SAFETY INFORMATION 6 ........................... Operator Responsibility ................................ 6 Pump Operation. 6 ................................ Refuel With Care 7 Hot Exhaust .................................... ........................ 7 Carbon Monoxide Hazards ........................ 8 SAFETY LABEL LOCATION 5
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PUMP SAFETY IMPORTANT SAFETY INFORMATION Honda WDP20X and WDP30X pumps are not designed to pump drinking water. Pump only non-potable water, muddy water, and water containing solids. Other uses can result in injury to the operator or damage to the pump and other property. Most accidents can be prevented if you follow all instructions in this manual and on the pump. The most common hazards are discussed below, along with the best way to protect yourself and others. Opecator Responsibilit
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PUMP SAFETY I Hot Exhaust The muffler becomes very hot during operation and remains ,hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before transporting the pump or storing it indoors. To prevent fire hazards, keep the pump at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Carbon Monoxide Hazards Exhaust gas contains poisonous c
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PUMP SAFETY SAFETY LABEL LOCATION The label shown here contains important safety information. Please read it carefully. This label is considered a permanent part of your pump. So if the label comes off or becomes hard to read, contact your authorized Honda pump dealer for a replacement. DO NOT PUMP FLAMMABLE LIQUIDS. Pump can explode and you can be seriously hurt or killed. Follow the Owner’s Manual instructions carefully.
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CONTROLS This chapter shows you the locations of controls and other important parts of your pump, and tells you how the controls work. 10 COMPONENT IDENTIFICATION .................... 11 DESCRIPTION OF CONTROLS. .................... 11 Throttle Lever. ............................... 11 ChokeLever ................................. ............................. 11 FuelValveLever 12 Ignition Switch ............................... 12 Oil Alert” System ............................. 1
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CONTROLS COMPONENT IDENTIFICATION SERIAL NUMBER THROTTLE CAP/DIPSTICK SERIAL NUMBER FUEL FILLER CAP AIR CLEANER LIFTING BRACKET AIR CUSHION CHAMBER CAP (priming yp) AME STkAlNER OIL DRAIN PLUG 2 inch - WDPSOX 3 inch - WDP30X Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page 66). Frame serial number: WDP20/30 - Engine serial number: GX120 - 10
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CONTROLS DESCRIPTION OF CONTROLS You will use these controls every time you operate your diaphragm pump. Throttle Lever The throttle lever controls the engine speed. Moving the throttle lever fully to the left gives maximum engine speed. Moving the throttle lever fully to the right returns the engine to idle speed. The pump output can be controlled by adjusting the throttle lever to the desired position. At maximum throttle position, the pump will deliver the highest output volume.
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CONTROLS Ignition Switch OIL ALERT The ignition switch allows the operator to start and stop the engine. Switch positions: OFF: To stop the engine. ON: To start and run the engine. Oil AlertTM System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically shut down the engine (the ignition switch will remain in the O
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This chapter tells you how to prepare your pump and yourself before you begin pumping. ARE YOU READY TO GET STARTED? ..... m ........ 14 Knowledge .................................... 14 IS YOUR PUMP READY TO GO? ................... 15 Check the General Condition of the Pump ........... 15 Check the Suction and Discharge Hoses ............ 16 Check the Engine .............................. 16 13
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BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the pump and its operation before you begin pumping. Know what to do in case of emergencies. Be sure of what you are pumping. This pump is designed to pump only non-potable water, muddy water, and water co
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BEFORE OPERATION IS YOUR PUMP READY TO GO? For your safety, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the pump to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the pump. Improperly maintaining this pump, or failing to correct a problem before operation, could cause a malfunction in which you could be seriously injured. Always perform
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BEFORE OPERATION Check the Suction and Discharge Hoses . Check the general condition of the hoses. Be sure the hoses are in serviceable condition before connecting them to the pump. Remember that the suction hose must be of reinforced construction to prevent hose collapse. l Check that the sealing washer in the suction hose connector is in good condition (see page 21). l Check that the hose connectors and clamps are securely installed (see pages 21 & 22). l Check that the strainer is i
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OPERATION This chapter tells how to operate your pump safely and effectively. To safely realize the full potential of this pump, you need a complete understanding of its operation and a certain amount of practice with its controls. Read this chapter completely before operating the pump. Take time to familiarize yourself with the controls and how they operate. The small amount of time spent in familiarization will reward you with greater efficiency and reduced risk. SAFE OPERATING PRECAU
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OPERATION SAFE OPERATING PRECAUTIONS To safely realize the full potential of this pump, you need a complete understanding of its operation and a certain amount of practice with its controls. Before operating the pump for the first time, please review the IMPORTANT SAFETY /NFORMA.T/ON on page 6 and the chapter tilted BEFORE OPERATION. For you safety, avoid starting or operating the engine in an enclosed area, such as a garage. Your engine’s exhaust contains poisonous carbon monoxide gas