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www.mgeups.com
MGE Galaxy 5000
40– 130KVA
Installation and User Manual
Critical Power and Cooling Services Division
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Installation and User Manual MGE Galaxy 5000 40– 130KVA Uninterruptible Power Systems Installation and User Manual Schneider Electric 1660 Scenic Avenue, Costa Mesa, CA 92626, (714) 557-1636 Service Solutions Team: 1-800-438-7373 (Hours: 24/7) Revision History: A00 ECN-005986 5/28/08 B00 ECN-006020 6/20/08 Copyright © 2008 American Power Conversion Corporation. All rights reserved. Printed in U.S.A. 86-174010-00 B00 i
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MGE Galaxy 5000 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS – This manual contains important instructions for Galaxy 5000 that must be followed during operation and maintenance of the equipment. Opening enclosures expose hazardous voltages. Always refer service to qualified WARNING personnel only. L'ouverture des cellules expose à des tensions dangereuses. Assurez-vous ATTENTION toujours que le service ne soit fait que par des personnes qualifiees. Das öffnen der Gehäuse legen gefährl
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Installation and User Manual WARNING HIGH LEAKAGE CURRENT. Ground connection essential before connecting supply. ATTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable avant le raccordement au reseau. WARNUNG! Hoher Ableitstrom Vor Inbetriebnahme Schutzleiterverbindung herstellen. Certification Standards – Three Phase UPS ◗ IEC1004/ANSI C62.41 Standards for Surge Withstand Ability. ◗ FCC Part 15, Subpart J, Class A. ◗ UL/CUL 1778, Standards for Uninterruptible Power Supply Equi
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MGE Galaxy 5000 (This page left blank intentionally) iv 86-174010-00 B00
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Contents IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii Certification Standards – Three Phase UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii Contents CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IV Safety Rules . . . . . . . . . . . . . . . . . . . . . .
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MGE Galaxy 5000 3.6 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5 3.7 Load on Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5 3.8 UPS Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6 3.9 Display Messages List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7 3.10 Operation of the Relay Communicatio
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Installation and User Manual Figures 1-1 MGE Galaxy 5000 UPS Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 1-2 Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 1-3 Inside MGE Galaxy 5000 UPS Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3 1-4 Power Connection Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4 1-5 INTN PCA for Auxiliary Interconnections
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MGE Galaxy 5000 CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE MGE GALAXY 5000 AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVICE IS REQUIRED! UPS SERIAL NUMBER: ____________________________________________________________ BATTERY SERIAL NUMBER: _______________________________________________________ AUXILIARY SERIAL NUMBER: _______________________________
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Installation and User Manual Safety Rules Safety of persons The UPS must be installed in a room with restricted access (qualified personnel only). A UPS has its own external power source (the battery). Consequently, the power outlets may be energized even if the UPS is disconnected from the AC-power source. Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel. The UPS must be properly grounded. The battery supplied with the UPS conta
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MGE Galaxy 5000 Symbol Usage Document Icons Display Icons Danger, these instructions Vertical selection Move up or down one are imperative. page Other selection Event selection in log Information, advice, help may by date and time Enter / Confirm Visual indication Increase Event scroll in log Action Decrease Page scroll in log Audio signal Save Fast forward LED OFF Alarm Forward LED flashing Status conditions Details LED ON Settings Ground cables Circular menu Maintenance Other cables Control
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Installation and User Manual Section Descriptions 1 Introduction Provides a general description of the MGE Galaxy 5000 system’s intended use, single line, major components, and mechanical specifications. 2 Setup and Installation Guides the user through performing connections required for initial installation. Included are the electrical specifi- cations and connection details. 3 Operation Provides startup, shutdown, and normal operation of the MGE Galaxy 5000 UPS. Describes the operation of the
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Introduction Thank you for selecting a Schneider Electric product to protect your electrical equipment. The MGE Galaxy 5000 range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS. Schneider Electric pays great attention to the environmental impact of its products. Measures that have made MGE Galaxy 5000 a reference in environmental protection include: ◗ the eco-design approach used in product d
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MGE Galaxy 5000 Figure 1-1: MGE Galaxy 5000 UPS Cabinet. UPS power rating (KVA) Dimensions (H x W x D) 40-130 75” x 28” x 33.4” 1900 x 712 x 850 mm Figure 1-2: Single Line Diagram MGE GALAXY 5000 UPS SYSTEM WITH BATTERY SINGLE LINE DIAGRAM Q3BP Bypass Optional KA2 Q4S Input Bypass Input 480Y VAC Input PFC Output Static Static Input Boost Output Main Rectifier Switch Inverter Switch Q1 Fuses KA1 Fuses Q5N Output To Main Input Critical Input Load 480 VAC Battery Static Switch Battery Charger UPS
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Installation and User Manual 1.2 Inside the UPS Cabinet, Access to Connections Figure 1-3: Inside MGE Galaxy 5000 UPS Cabinet (1) Connectors for auxiliary interconnections of parallel UPS units (INTN PCA), optional (2) User-machine interface display (3) Slot for relay communications card (4) Open slots for optional communication cards (5) Open cabinet door (6) Screw-type terminal block for connections of contacts and coils for two external battery circuit breakers XMB07,
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MGE Galaxy 5000 Figure 1-4: Power Connection Terminals (14) Terminals for load output (15) Terminals for bypass AC input (16) Terminals for normal AC input (17) Main grounding connector (22) Connection of external battery (+/- poles) Figure 1-5: INTN PCA for Auxiliary Interconnections of Parallel UPSs (19) DB9 connectors: exchange-current information (20) Screw connectors: position information on Q5N, Q4S and Q3BP switches, from the external bypass (21)
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Installation and User Manual 1.4 User-Machine Interface Display Figure 1-7: User-Machine Interface Display (30) Graphical display (31) Load protected LED (32) Minor fault LED (33) Major fault LED (34) Help key (35) Function keys (36) Menu key (38) OFF button (37) ON button (42) Load supplied LED (40) UPS ON LED (41) Operation on battery power LED (43) Bypass in operation LED (39) PFC ON LED 86-174010-00 B00 Introduction 1 — 5
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MGE Galaxy 5000 1.5 Display Screens Figure 1-8: Display Screens Frequency measurements Personalization 1 — 6 Introduction 86-174010-00 B00
