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1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
VENTED GAS FIREPLACE HEATER
DIRECT VENT MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR:
NATURAL GAS MODELGD70NT-S
PROPANE GAS MODEL GD70PT-S
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
WARNING: If the information in these instructions is not followed exactly, a fire o
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2 TABLE of CONTENTS PG2-5 INTRODUCTION 20 BLOWER INSTALLATION Warranty THERMODISC REPLACEMENT Dimensions 21-22 OPERATION / MAINTENANCE General Instructions Operating Instructions General Information Maintenance Care of Glass & Plated Parts 22 ADJUSTMENTS 5-10 VENTING Pilot Burner Adjustment Vent lengths Venturi Adjustment Venting Specifications Air Terminal Locations 23-24 REPLACEMENTS 11-15 INSTALLATION/FRAMING Ordering Replacement Parts Wall & Ceiling Protection Replacement Parts Using Flexibl
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3 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the qual
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4 FIGURE 1 Purge all gas lines with the glass door of the fireplace open. WARNING: The door for this fireplace is sold Assure that a continuous gas flow is at the burner before separately. The door must be installed and closing the door. closed before operation begins. Refer to Under extreme vent configurations, allow several minutes "DOOR INSTALLATION" under the "FINISH- (5-15) for the flame to stabilize after ignition. ING" Section for details. Eight (8") inches is the minimum bend radius allo
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5 This fireplace may This fireplace may This fireplace may This fireplace may This fireplace may be installed in an aftermarket perma- be installed in an aftermarket perma- be installed in an aftermarket perma- be installed in an aftermarket perma- be installed in an aftermarket perma- CARE OF GLASS, AND PLATED PARTS nently located, manufactured (mobile) home, where not nently located, manufactured (mobile) home, where not nently located, manufactured (mobile) home, where not nently located, man
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6 DEFINITIONS ELBOW VENT LENGTH VALUES for the following symbols used in the venting calcula- feet inches tions and examples are: 1° 0.03 0.5 > - greater than 15° 0.45 6.0 > - equal to or greater than 30° 0.9 11.0 < - less than 45° 1.35 16.0 < - equal to or less than 90°* 2.7 32.0 H - total of both horizontal vent lengths (H ) and offsets T R (H ) in feet O H - combined horizontal vent lengths in feet R * the first 90° offset has a zero value and is shown in H - offset factor: .03(total degrees
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7 TOP EXIT / HORIZONTAL TERMINATION when (H ) > (V ) T T Example 3: Simple venting configuration (only one 90° elbow) 90° H H 4 FIGURE 6 1 V 2 H See graph to determine the required ver- H 2 3 tical rise V for the required horizontal run 90° T V H . 1 T FIGURE 8 V =4 ft 1 V = 1.5 ft 2 V = V + V = 4 + 1.5 = 5.5 ft T 1 2 REQUIRED H =2 ft VERTICAL 1 RISE IN H =1 ft 2 INCHES H =1 ft 3 V H = 1.5 ft T 4 H = H + H + H + H = 2 + 1 + 1 + 1. 5 = 5.5 ft R 1 2 3 4 H = .03(four 90° elbows - 90°) = .03(360°
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8 VERTICAL TERMINATION 40 when (H ) < (V ) T T Simple venting configurations REQUIRED VERTICAL RISE 30 IN FEET FIGURE 9 V T 20 10 3 0 510 15 20 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H T The shaded area within the lines represents acceptable values for H and V . T T For vent configurations requiring more than zero 90° elbow See graph to determine the required vertical rise V for the (top exit) or one 90° elbow (rear exit), the following formu- T required horizontal run H . T las apply: Formul
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9 VERTICAL TERMINATION when (H ) > (V ) T T For vent configurations requiring more than two 90° Simple venting configurations elbow the following formulas apply: Formula 1: H < 3V T T FIGURE 10 Formula 2: H + V < 40 feet T T Example 7: 90° 90° V 3 H V 2 1 V 2 H 1 90° 90° See graph to determine the required vertical rise V for the T required horizontal run H . T 20 FIGURE 11 19 MAXIMUM VERTICAL 10 RISE IN FEET V =2 ft 1 3 V V =1 ft T 2 0 510 15 20 25 30 V =1.5 ft 3 HORIZONTAL VENT RUN PLUS OFF
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10 AIR TERMINAL INSTALLATIONS FIGURE 12 INSTALLATIONS CANADIAN U.S.A. A 12INCHES 12INCHES Clearance above grade, veranda porch, deck or balcony. Clearance to windows or doors that open. B 12INCHES 9INCHES Clearance to permanently closed windows. C 12 INCHES* 12 INCHES* Vertical clearance to ventilated soffit located above the terminal within D 18INCHES** 18INCHES** a horizontal distance of 2 feet from the centerline of the terminal. E 12INCHES** 12INCHES** Clearance to unventilated soffit. 0INCH
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11 INSTALLATION WALL AND CEILING PROTECTION For optimum performance it is recommended that all VERTICAL INSTALLATION horizontal runs have a minimum ¼ inch rise per foot using flexible venting. This application occurs when venting through a For safe and proper operation of the fireplace, follow the FIGURE 15 roof. Installation kits for venting instructions exactly. various roof pitches are HORIZONTAL TERMINATION: A clearance to combus- available from your Na- tibles of 2" must be maintained duri
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12 USING FLEXIBLE VENT COMPONENTS For safe and proper operation of the fireplace, follow the venting instructions exactly. All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone seal- Use only approved aluminum flexible liner kits marked ant or Black high temp Mill Pac with the exception of the " Wolf Steel Approved Venting" as identified by the fireplace exhaust flue collar which must be sealed us- stamp only on the 7" outer liner. ing Mill Pac
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13 Spacers are attached to the 4" inner flex liner at prede- FIREPLACE VENT CONNECTION termined intervals to maintain a 1-1/4" air gap to the 7" outer liner. These spacers must not be removed. 1. Install the 4 inch diam- FIGURE 23 eter aluminum flexible 7. If more liner needs to be used to reach the fireplace, liner to the fireplace. Se- couple them together as illustrated in FIGURE 13. The vent cure with 3 screws and flat system must be supported approximately every 3 feet for washers. Seal the
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14 8. Continue adding rigid venting sections, sealing and securing as above. Attach a 4" collapsed telescopic pipe to the last section of rigid piping. Secure with screws and FIGURE 27 seal. Repeat using a 7" telescopic pipe. 9. Run a bead of high temperature sealant around the outside of the 4" elbow. Pull the adjustable pipe a mini- Purge all gas lines with the glass door of the fire- mum 2" onto the elbow. Secure with 3 screws. Repeat with place open. Assure that a continuous gas flow is the
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15 EXAMPLE A - NON-COMBUSTIBLE MATERIAL EXAMPLE B - BEVELLED TRIM It is best to frame your fireplace after it is positioned and The non-combustible finishing material may be eliminated the vent system is installed. Use 2x4's and frame to local if the intent is to finish the unit with the optional 6" bevelled building codes. To install the fireplace face flush with the trim. finished wall, position the framework to accomodate the thickness of the finished wall. MAINTAIN THESE MINIMUM CLEARANCES T
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16 FINISHING DOOR INSTALLATION GDLV LOUVRE INSTALLATION Loosely thread a screw provided with the door kit into the Remove the pro- top hole on the left side of the firebox. Hang the door by the tective plastic wrap hinge onto the screw. Insert the remaining 4 screws and from the louvres LOUVRE tighten. and install as illus- BRACKET IMPORTANT: Ensure screws are driven in straight or the trated. hole thread may be damaged. Clip each upper louvre into a slot on the louvre bracket. Ensure that the
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17 L38 LOUVRE INSTALLATION LOG SHIPPING BRACKET FIGURE 43 a-c FIGURE 45 A LOG SHIPPING SCREW BRACKET Before installing the logs, you must first remove the log shipping bracket. Loosen the securing screw indicated. Slide the bracket to the right and lift up to remove. B DECORATIVE PANELS This fireplace does not include decorative brick panels, however, panels are required. You now have the option of choosing 1 of 4 panel kits SOLD SEPARATELY. (See Accessories). CHARCOAL STRIPS C The charcoal stri
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18 LOG PLACEMENT TM PHAZER logs, exclusive to Napoleon Fireplaces, pro- vide a unique and realistic glowing effect that is different in 4 every installation. FIGURES 46a-e 1 4. Place log #4, with the charred branch pointed inward. Locate the pins into the holes in log#1 and log#2, this will CHARCOAL STRIPS hold the rear log in position. 1. Centre the two charcoal strips, as shown, along the inside front edge of the firebox. 5 Place the rear log #1 onto the locating studs along the back edge of t
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19 ACCENT LITE REPLACEMENT IN LINE SWITCH The FIRE LOG ACCENT LIGHT is provided with a manual "in- Your Napoleon STARfire comes equipped with our “Accent line" switch to turn the light on and off. There are alternate meth- Lite”. The light has been pre-wired and can be controlled ods of operating the light. from the switch on the control panel. An example of one method would be to "hard-wire" a wall switch. It is recommended that the ACCENT LITE be in the off The switch could be installed in des
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20 BLOWER INSTALLATION BLOWER SYSTEM The Napoleon STARfire comes equipped with a blower, a heat sensor, variable on/off speed control and a power cord. B The blower is thermally activated, so when it is turned on, it will automatically start approximately 15 minutes after light- ing the fireplace and will run for approximately 30 minutes C after the fireplace has been turned off. Use of the fan in- A creases the output of heat. Air, drawn in through the lower louvre access door, is driven up the
