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Installation & Operations Manual
Master-Bilt Products
908 Highway 15 North
New Albany, MS 38652
Phone: (800) 684-8988
PN 090-90000
Rev 05/20/03 LocN.
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TABLE OF CONTENTS Page Numbers INTRODUCTION………………………………….……………………………………………………………4 STORE CONDITIONS..……………….………...……...……………………………….………………….…4 WARNING LABELS AND SAFETY INSTRUCTIONS…………………………………………………….5 PRE-INSTALLATION INSTRUCTIONS………………………..….………………………………………..6 Inspection for Shipping Damage…………………………………………………………….………6 INSTALLATION INSTRUCTIONS……………………………………………………………………………6 General Instructions………………………………………………………………………………….6 Notice to store owners/ managers…
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INTRODUCTION Thank you for purchasing a Master-Bilt cabinet. This manual contains important instructions for installing, using and servicing a Master-Bilt CM/CL-156 case. A parts list is included in with this manual. Read all these documents carefully before installing or servicing your equipment. STORE CONDITIONS The Master-Bilt CM/CL-156 cases are designed to operate in the controlled environment of an air-conditioned store. The store temperature should be at or below 75°F
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WARNING LABELS AND SAFETY INSTRUCTIONS This symbol is the safety-alert symbol. When you see this symbol on your cabinet or in this manual be alert to the potential for personal injury or damage to your equipment. Be sure you understand all safety messages and always follow recommended precautions and safe operating practices. NOTICE TO EMPLOYERS You must make sure that everyone, who installs, uses or services your cabinet is thoroughly familiar with all safety informa
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PRE-INSTALLATION INSTRUCTIONS INSPECTION FOR SHIPPING DAMAGE You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is found, note this on the bill of lading (all copies) prior to signing. If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow up the call with a written rep
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ELECTRICAL WARNING Before servicing electrical components in the case or the doors or doorframes make sure all power to case is off. Always use a qualified technician. PANEL STORAGE To comply with Sanitation requirements this cabinet must be mounted on casters, legs (6” high min.) or the base must be sealed to the floor. The casters provided with this case screw into the holes from which the shipping bolts were removed. Forks must be 4 ft.in length to adequately supp
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CAM FASTENERS NOTE: When facing the interior of the wall panel, all vertical latch access holes should be on the left side of the panels. Before attempting to erect the walk-in, you should know how Master-Bilt cam-lock on some panels, it may be difficult to position the hex wrench as showing Figure #3, #4, and #5. However, the locking procedure for all cam-locks will be as shown. Cam Wrench Hook in Open Position Figure #3 NOTE: All cam-lock locking arms mu
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Figure #5 If locking arm fails to hook locking pin, turn cam-lock counter-clockwise one completes turn and repeat the procedure like Figure #3 LEVEL FLOOR It is very important that the existing floor be level If it is not level the insulated floor panels must be leveled by shimming between the existing floor and the floor panels. Assembling a walk-in of any type on an uneven or unleveled floor without some sort of shimming of grouting is not practical, not advi
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FLOOR ASSEMBLY Lay out all floor panels in sequence as shown on assembly drawings and make sure they are level. Fasten these panels as evenly as possible to one another. Tighten the cam fasteners all the way so that the panels are aligned evenly and as snug one to the other as possible. CEILING AND WALL PANEL ASSEMBLY NOTE: When facing the interior of the wall panel, all vertical latch access holes should be on the left side of the panel. Lay out wall panels in accordance wit
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4. Using the same procedure as above continue with the installation of the remaining corner panels. 5. Place a carpenter’s level against the face of the door frame to ensure correct vertical alignment and latch the door frame to the roof panel while holding level in place. 6. Adjust the bottom wiper gasket of the door to the point that it sweeps the finished floor when the door is in the fully closed position. (Note: do not adjust the wiper gasket so far downs that it prevents the door fro
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DOOR FRAME HEATER REPLACEMENT CAUTION: Disconnect main power supply to door of walk-in before beginning the following procedure to avoid electrical shock. 1. Remove stainless steel raceway from around door opening. Possition raceways away from walk-in to allow them to warm to room temperature. This will aid in tape adhesion described below. For freezers, the door power cord must be removed from the light base located on the interior hinge side of the door frame. 2. Disconnec
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FINAL CHECK LIST A. Check operating pressures. B. Check electrical requirements of unit to supply voltage. C. Set temperature control for desired temperature range D. Check system for proper defrosts settings and operation. 1. Set three 30 minutes per 24 hours. E. Check condensing unit for vibrating or rubbing tubing. Dampen and clamp as required. F. All valves should be completely opened counter-clockwise. G. Check for the interior of the wall panel. All vertical l
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6. Compressor will not start – hums, but cycles on overload A. Low voltage. B. Relay defective. C. Overload defective. D. High head pressure (see 1). 7. Special service situations If moisture or liquid is observed around or under a Master-Bilt cabinet, an immediate investigation should be made by qualified personnel to determine the source of moisture or liquid. The investigation made should determine if the cabinet is malfunctioning or if there is a simple housekeeping problem.
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