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PORTABLE FORCED AIR HEATERS
OWNER’S MANUAL
APPAREILS DE CHAUFFAGE
INDIVIDUELS À AIR FORCÉ
MANUEL D’UTILISATION
VERPLAATSBARE
HETELUCHTKANONNEN
GEBRUIKERSHANDLEIDING
TRAGBARE HOCHDRUCK-
HEISSLUFTTURBINEN
BEDIENUNGSANLEITUNG
Heater Sizes: 35,000 70,000 100,000 150,000 Btu/Hr
Production de la chaleur: 8 800, 17 500, 25 000, et 38 000 Kcal/h
Vermogen: 35.000, 70.000, 100.000 en 150.000 Btu/uur
Heizgerät-Größen: 35.000, 70.000, 100.000, 150.000 BTU/Std.
Models - Modèles - Modellen - Modelle:
B35
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105398
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R PORTABLE FORCED AIR HEATERS OWNER’S MANUAL Heater Sizes: 35,000 70,000 100,000 150,000 Btu/Hr Models: B35CEH, B70CEH, B100CEH, and B150CEH IMPORTANT: Read and understand this manual before assembling, start- ing or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
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R PORTABLE FORCED AIR HEATERS c) All flame, including the pilot light, if • Use only in places free of flammable va- SAFETY pors or high dust content. any, shall be extinguished and the INFORMATION heater allowed to cool, prior to • Use only the electrical voltage and fre- fueling. quency specified on model plate. WARNINGS d) During fueling, all fuel lines and fuel- • Use only a three-prong, grounded exten- line connections shall be inspected for sion cord. IMPORTANT: Read this owner’s leaks. Any
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OWNER’S MANUAL PRODUCT UNPACKING 1. Remove all packing items applied to IDENTIFICATION heater for shipment. 2. Remove all items from carton. 3. Check items for any shipping damage. Hot Air Outlet Handle If heater is damaged, promptly inform Upper Shell dealer where you bought heater. Fan Guard FUELS Lower Shell Air Filter WARNING: Use only kerosene End Cover or No. 1 fuel oil to avoid risk of fire Fuel Tank or explosion. Never use gasoline, Fuel Cap naphtha, paint thinners, alcohol or other highl
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R PORTABLE FORCED AIR HEATERS 2. Place cap nuts on axle ends. Gently tap ASSEMBLY VENTILATION with hammer to secure. (FOR B100CEH AND 3. Place heater on wheel support frame. WARNING: Follow the mini- Make sure air inlet end (rear) of heater B150CEH MODELS ONLY) mum fresh, outside air ventilation is over wheels. Line up holes on fuel requirements. If proper fresh, out- These models are furnished with wheels and tank flange with holes on wheel sup- side air ventilation is not provided, handles. Wh
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OWNER’S MANUAL EXTENSION CORD WIRE THEORY OF OPERATION SIZE REQUIREMENTS OPERATION WARNING: Review and un- Up to 30.5 meters (100 feet) long, use 1.0 derstand the warnings in the 2 The Fuel System: The air pump forces air mm (16 AWG) conductor Safety Information section, page through the air line. The air is then pushed 30.6 to 61 meters (101 to 200 feet) long, use 2. They are needed to safely op- through the burner head nozzle. This air 2 1.5 mm (14 AWG) conductor erate this heater. Follow
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R PORTABLE FORCED AIR HEATERS STORING, PREVENTATIVE WARNING: Never service heater while it is plugged in, operating, or hot. TRANSPORTING, MAINTENANCE Severe burns and electrical shock can OR SHIPPING SCHEDULE occur. Note: If shipping, transport companies re- quire fuel tanks to be empty. Item How Often How To 1. Drain fuel tank. Fuel tank Flush every 150-200 hours of See Storing, Transporting, or Ship- Note: Some models have drain plug on operation or as needed ping underside of fuel tank. If
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OWNER’S MANUAL TROUBLESHOOTING Continued FAULT CONDITION POSSIBLE CAUSE REMEDY Motor starts and runs but heater does not 1. No fuel in tank 1. Fill tank with kerosene ignite (ON/OFF switch light remains on) 2. Pump pressure incorrect 2. See Pump Pressure Adjustment, page 10 3. Dirty fuel filter 3. See Fuel Filter, page 8 4. Obstruction in nozzle assembly 4. See Nozzle Assembly, page 11 5. Water in fuel tank 5. Drain and flush fuel tank with clean kerosene. See Storing, Transporting, or Shipping, p
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R PORTABLE FORCED AIR HEATERS Upper Shell Upper SERVICE Shell Fan PROCEDURES Guard WARNING: Never service heater while it is plugged in, op- erating, or hot. Severe burns and electrical shock can occur. Fan UPPER SHELL REMOVAL Guard 1. Remove screws and lock washers along each side of heater using 5/16" nut- driver. These screws attach upper and lower shells together. Figure 7 - Upper Shell Removal, B35CEH Figure 8 - Upper Shell Removal, B100CEH 2. Lift upper shell off. and B70CEH Models and B1
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OWNER’S MANUAL 6. Remove combustion chamber. Stand 10. Replace combustion chamber. SERVICE combustion chamber on end with 11. Route the ignitor wires back down PROCEDURES nozzle adapter bracket on top (see Fig- through the hole in the lower shell. ure 12). Continued Connect wires to the ignition control 7. Remove ignitor screw with a 1/4" nut assembly. IGNITOR driver. Carefully remove ignitor from 12. Replace side cover (see Figure 9 or 10, 1. Remove upper shell and fan guard (see nozzle adapter
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R PORTABLE FORCED AIR HEATERS Air Intake Filter SERVICE PROCEDURES Filter End Fan Guard Continued Cover AIR OUTPUT, AIR INTAKE, AND LINT FILTERS 1. Remove upper shell (see page 8). 2. Remove filter end cover screws using Lint Filter 5/16" nut-driver. Air Output 3. Remove filter end cover. Filter 4. Replace air output and lint filters. 5. Wash or replace air intake filter (see Preventative Maintenance Schedule, page 6). Figure 13 - Air Output, Air Intake, and Lint Filters, B35CEH and B70CEH Models 6
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OWNER’S MANUAL Combustion FUEL AND AIR LINE SERVICE Chamber REPLACEMENT AND PROCEDURES PROPER ROUTING Nozzle Adapter Continued Bracket 1. Remove upper shell (see page 8). NOZZLE ASSEMBLY 2. Remove side cover screws using 5/16" Air Line 1. Remove upper shell (see page 8). nut driver. Hose Nozzle/ 2. Remove fan (see page 13). 3. Remove side cover. Adapter 3. Remove fuel and air line hoses from Assembly 4. Inspect fuel and air line hoses for cracks nozzle assembly (see Figure 17, 18 or 19). and/or
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R PORTABLE FORCED AIR HEATERS Blade Air SERVICE Pump Intake Plate PROCEDURES Filter Continued Filter End Cover PUMP ROTOR (Procedure if Rotor is Binding) Fan Guard 1. Remove upper shell (see page 8). 2. Remove filter end cover screws using Insert 5/16" nut-driver. Rotor 3. Remove filter end cover and air filters. Air Output 4. Remove pump plate screws using 5/16" Filter nut-driver. 5. Remove pump plate. Figure 23 - Rotor Location, B35CEH and B70CEH Models 6. Remove rotor, insert, and blades. 7. Ch
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OWNER’S MANUAL Installing the New Assembly IGNITION CONTROL SERVICE ASSEMBLY PROCEDURES CAUTION: Ignition control Continued assembly contains electrostatic WARNING: Unplug heater components. Handle the assem- before servicing. FAN bly by the edges of the printed circuit board. Do not touch any IMPORTANT: Remove fan from motor Remove Old Assembly of the quick connect terminals shaft before removing motor from heater. 1. Using the 5/16" nut driver or socket or electronic components. The weight o
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R PORTABLE FORCED AIR HEATERS 4 1 ILLUSTRATED PARTS BREAKDOWN 2 5 B35CEH MODEL 9-1 36 9-2 9-6 9-5 3 9 7 6 11 9-4 9-3 8 21 10 12 18 26 13 20 22 16 23 24 37 28 39 30 27 25 29 38 35 34 31 12-1 19 12-2 17 15 14 12-3 12-4 33 32 43 12-5 41 42 40 12-6 12-18 12-7 12-17 12-16 12-8 12-9 12-15 12-13 12-14 12-10 Motor and Pump Assembly 12-19 12-12 12-11 105398 14
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OWNER’S MANUAL This list contains replaceable parts used in your heater. When ordering parts, be sure to PARTS LIST provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part. B35CEH MODEL KEY PART KEY PART NO. NUMBER DESCRIPTION QTY. NO. NUMBER DESCRIPTION QTY. 1 M51104-01 Handle 1 14 079673-07 Power Cord 1 2 098511-256 Upper Shell 1 15 M50400 Strain Relief Bushing 1 3 M11084-29 Screw, #10-16 x 3/4" 2 16 NTC-4C Hex Lock Nut, 1/4
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R PORTABLE FORCED AIR HEATERS 4 1 ILLUSTRATED PARTS BREAKDOWN 2 5 B70CEH MODEL 9-1 36 9-2 9-6 9-5 3 9 7 6 11 9-4 9-3 8 21 10 12 18 26 13 20 22 16 23 24 37 28 39 30 27 25 29 38 35 34 31 12-1 19 12-2 17 15 14 12-3 12-4 33 32 43 12-5 41 42 40 12-6 12-18 12-7 12-17 12-16 12-8 12-9 12-15 12-13 12-14 12-10 Motor and Pump Assembly 12-19 12-12 12-11 105398 16
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OWNER’S MANUAL This list contains replaceable parts used in your heater. When ordering parts, be sure to PARTS LIST provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part. B70CEH MODEL KEY PART KEY PART NO. NUMBER DESCRIPTION QTY. NO. NUMBER DESCRIPTION QTY. 1 M51104-01 Handle 1 14 079673-07 Power Cord 1 2 098511-256 Upper Shell 1 15 M50400 Strain Relief Bushing 1 3 M11084-29 Screw, #10-16 x 3/4" 2 16 NTC-4C Hex Lock Nut, 1/4
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R PORTABLE FORCED AIR HEATERS 2 ILLUSTRATED PARTS 1 7-1 BREAKDOWN 7-2 7-6 7-3 B100CEH MODEL 3 7-4 7-5 9 7 10 5 4 16 6 8 11 19 23 24 12 28 15 25 18 26 20 27 29 22 21 41 30 42 31 37 43 10-1 13 35 33 10-2 34 10-3 14 17 36 44 10-5 10-4 32 39 40 38 10-6 14 10-17 10-7 10-8 10-16 10-15 10-9 10-13 10-14 10-10 10-13 10-11 Motor and Pump Assembly 10-12 105398 18