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Questions? Comments? call SENCO's toll-free Action-line: 1-800-543-4596 or e-mail: toolprof@senco.com
PC0968 Electric Air Compressor
Senco Products, Inc.
8485 Broadwell Rd.
Cincinnati, OH 45244
Operating Instructions
© 2005 by Senco Products, Inc.
PC0968 Revised January 18, 2005
(Replaces 7/31/03)
Warnings for the safe use of this compressor are included in this manual.
Des mises en garde pour une utilisation en toute sécurité de ce compresseur
sont incluses dans ce manuel.
En este manual se i
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TABLE OF CONTENTS INTRODUCTION .........................................................................3 SAFETY ALERT...........................................................................3 INSPECTION ...............................................................................3 SAFETY WARNINGS ..............................................................4-7 ELECTRICAL..................................................................4 EXPLOSION OR FIRE ...........................
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INTRODUCTION Congratulations on the purchase of your new SENCO® Air Compressor! You can be assured your SENCO air Compressor was constructed with the highest level of precisionand accuracy. Each component has been rigorously tested by technicians to ensure the quality, endurance and performance of this air compressor. This operator's manual was compiled for your benefit. By reading and following the simple safety, installation and operation, and maintenance steps described in this manual, you
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SAFETY WARNINGS READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR HAZARD POTENTIAL CONSEQUENCE PREVENTION Serious injury or death could occur if Make sure the air compressor is RISK OF the air compressor is not properly plugged into a properly grounded ELECTRIC SHOCK grounded.Your air compressor is outlet which provides correct OR powered by electricity and may voltage and adequate fuse ELECTROCUTION cause electric shock or electrocution protection. if not used properly. Electrical shock may
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SAFETY WARNINGS READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR HAZARD POTENTIAL CONSEQUENCE PREVENTION Always operate air compressor in RISK OF Serious injury or death may occur a well ventilated area free of EXPLOSION OR FIRE from normal electrical sparks in flammable vapors,combustible motor and pressure switch. dust,gases or other combustible materials. If spraying flammable material, locate the air compressor at least 20 feet away from the spray area. (An additional hose may be requ
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SAFETY WARNINGS READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR HAZARD POTENTIAL CONSEQUENCE PREVENTION RISK TO Serious injury or death could occur Never inhale air from the air BREATHING from inhaling compressed air.The air compressor either directly or from stream may contain carbon a breathing device connected to monoxide,toxic vapors or solid the air compressor. particles. Sprayed materials such as paint, Operate air compressor only in a well paint solvents,paint remover, ventilated
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SAFETY WARNINGS READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR HAZARD POTENTIAL CONSEQUENCE PREVENTION RISK FROM Risk of bodily injury from moving Always turn off air compressor. Bleed MOVING PARTS parts.This air compressor cycles pressure from the air hose and unplug from automatically when the pressure electrical outlet before performing switch is in the "On/Auto"position. maintenance. All repairs to the air compressor should be made by an Authorized Service person.Never assume the
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COMPRESSOR FEATURES 4 3 13 5 6 2 10 9 1 11 7 12 (Lower Tank) 8 1 Motor/Pressure Switch 2 Air Compressor Pump 3 Safety Relief Valve 4 Tank Pressure Gauge 5 Outlet Pressure Gauge 6 Pressure Regulator 7 Discharge Line 8 115 Volt Electric Power Cord 9 Ventilation Openings/Protective Shroud 10 Quick Disconnect 11 Air Filter 12 Tank Drain 13 Cold Start Valve 8
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COMPRESSOR FEATURES 1) MOTOR/PRESSURE SWITCH: This switch is used to start or stop the air compressor. Moving the switch to the (On) position will provide automatic power to the pressure switch which will allow the motor to start when the air tank pressure is below the factory set cut-in pressure. When in the On Position, the pressure switch stops the motor when the air tank pressure reaches the factory 1 set cut-out pressure. For safety purposes, this switch also has a pressure release valve lo
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PREPARATION INITIAL SET-UP: 1.Read safety warnings before setting-up air compressor. LOCATION: CAUTION In order to avoid damaging the air compressor,do not incline the air compressor transversely or longitudinally more than 10 °. 1.Place air compressor at least 12 inches away from obstacles that may prevent proper ventilation. Do not place air compressor in an area: -where there is evidence of oil or gas leaks. -where flammable gas vapors or materials may be present. WARNING
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OPERATION PRE-START CHECKLIST: 1. Remove any moisture in the air compressor air tank. Remove excessive pressure by pulling on the safety relief valve ring or with an air tool, then open the air tank drain valve in the bottom of the air tank. Close tightly when drained. WARNING: Risk of bodily injury. NEVER attempt to open the drain valve when more than 10 PSI of air pressure is in the air tank! 2. Make sure the air compressor Motor Switch is in the "OFF" position. 3. Ma
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TROUBLESHOOTING Symptom 1. Motor will not run or restart. Plug cord into grounded outlet. Power cord not plugged in. Move switch to "ON" position. Motor/Pressure switch in "OFF" position. Replace fuse or reset circuit breaker. Fuse blown or circuit breaker has tripped. Check for proper fuse amperage. Check for low voltage conditions. Disconnect any other electrical appliances from circuit or operate air compressor on its own branch circuit. Check chart on page #10 for proper gauge wire and cord
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TROUBLESHOOTING Symptom 4. Air continues to leak at motor/pressure switch release valve after motor is running. PROBABLE CAUSE REMEDY Defective motor/pressure switch. Replace. Symptom 5. Air leaks from safety relief valve. PROBABLE CAUSE REMEDY Possible defective safety relief valve. Operate safety relief valve manually by pulling on ring. If it still leaks, it should be replaced. Excessive air tank pressure. Defective motor/pressure switch. Replace Symptom 6. Air leaks at fittings. PROBABLE CAU
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TROUBLESHOOTING Symptom 10. Air compressor not making enough air. PROBABLE CAUSE REMEDY Restricted air intake filter. Clean. Defective (reed) valve. Drain air tank and measure pump up time. Compare to specifications. If lower, remove pump head and inspect valve plate, clean or replace. Symptom 11. Moisture in discharge air. PROBABLE CAUSE REMEDY Condensation in air tank caused by high level Drain air tank after every use. Drain air tank more often of atmospheric humidity or air compressor is in
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SPECIFICATIONS Model # PC0968 Motor Horsepower 1.5 HP (Peak) 1 HP (Running) Voltage 115 Amperage 8 Hz. 60 Phase Single RPM 3450 Compressor Pump Number of Cylinders 1 Compression Stage 1 Lubrication Lubeless Crankcase Aluminum Bearings Ball Cylinder Aluminum/Steel Sleeve Valves Reed-Single Head Aluminum Filter Insert Motor/Pressure Switch Setting Cut-out 135 PSI Cut-in 105 PSI Controls Start/Stop Ai
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SENCO COMPRESSOR AND PARTS WARRANTY This compressor has been designed and constructed using the highest standards of material and workmanship. COMPRESSOR WARRANTY The length of this guarantee is one year from date of purchase by the original retail purchaser. During this period, Senco Products, Inc., will repair or replace at Senco's option, any original part or parts for the original purchaser. This will be done free of charge, provided the parts are determined defective in materials o
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SM M E M B E R PC0968 Electric Air Compressor Parts Reference Guide 3101060H 2409003 Part No. Description 3101060H Cylinder Head 2409003 Cold Start Valve 3B11DC02A 3B11A9000A Exhaust Valve Assembly 3201065 Cylinder 3201065 3B34MB57 Piston Rod Assembly 3B8MB5702S Motor 2E2509A 2E27030F250V Running Capacitor 3B34MB57 2E2509A Breaker 2141015 Filter Element 2E27030F250V 3401497 Air Tank 2433011A Isolators 2405011 Drain Valve 2414036E Check Valve Set 3B8MB5702S 3B202190T Unloading Tube
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Questions? Commentaires? appel gratuit de SENCO au 1-800-543-4596 ou courriel à toolprof@senco.com Compresseur d'aire eléctrique PC0968 Senco Products, Inc. 8485 Broadwell Rd. Cincinnati, OH 45244 Notice technique d'utilisation © 2005 by Senco Products, Inc. PC0968 Revised January 18, 2005 (Replaces 7/31/03) Des mises en garde pour une utilisation en toute sécurité de ce compresseur sont incluses dans ce manual. 1
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TABLE DES MATIÈRES INTRODUCTION .........................................................................3 INSTRUCTION DE SÉCURITÉ...................................................3 INSPECTION ...............................................................................3 MISES EN GARDE DE SÉCURITÉ ........................................4-7 ÉLECTRICITÉ.................................................................4 EXPLOSION OU INCENDIE .........................................5 ÉC
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INTRODUCTION ® Félicitations pour votre achat de notre nouveau compresseur d’air SENCO ! Vous pouvez être assuré que votre compresseur d’air SENCO a été construit avec le plus haut niveau de précision et d’exactitude. Chaque composant a été rigoureusement testé par des techniciens pour constituer la qualité, l’endurance et la performance de ce compresseur d’air. Ce manuel d’utilisation a été composé pour vous servir. En lisant puis en appliquant les étapes simples décrites dans de manuel de