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NOTE: Once the engine pulley has been moved from its factory set location, the grooves of the flywheel and pulley must be aligned to within 1/16" to prevent excessive belt wear. Verify the alignment by performing the follow- ing Pulley and Flywheel - Alignment. Motor Pulley/Flywheel Alignment NOTE: Once the motor pulley has been moved from its factory set location, the grooves of the flywheel and pulley must be aligned to within 1/16" to prevent excessive belt wear. The air compressor flywhe
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SERVICE AND ADJUSTMENTS ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. To Replace or Clean Check Valve 1. Release all air pressure from air
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E7540
Operation Manual � Guide d’utilisation � Manual de operación
IMPORTANT
Please make certain that the person who is to use this equipment carefully
reads and understands these instructions before operating.
Part No. A18791 Rev. 0 06/12/06
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SAFETY GUIDELINES - DEFINITIONS Safety Guidelines/Definitions..................2 Operaton .......................................... 13-15 Important Safety Instructions ..............2-7 Maintenance .................................... 16-19 Specifications .......................................... 8 Service and Adjustments......................20 Glossary ................................................... 8 Storage ..................................................21 Duty Cycle ...............
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IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fire What Could Happen How To Prevent It Always operate the compressor in a It is normal for electrical contacts well ventilated area free of combustible within the motor and pressure switch to materials, gasolin
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HAZARD WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen How To Prevent It Drain tank daily or after each use. If Failure to properly drain condensed water from tank, causing rust and tank develops a leak, replace it immedi- thinning of the steel tank. ately with a new tank or replace the entire compressor. Modifi cations or attempted re
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HAZARD WARNING: Risk of Electrical Shock What Could Happen How To Prevent It Your air compressor is powered by Never operate the compressor outdoors electricity. Like any other electrically when it is raining or in wet conditions. powered device, If it is not used Never operate compressor with protec- properly it may cause electric shock. tive covers removed or damaged. Repairs attempted by unqualified Any electrical wiring or repairs required personnel can result in serious injury on this pro
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HAZARD WARNING: Risk of Burns What Could Happen How To Prevent It Never touch any exposed metal parts Touching exposed metal such as the on compressor during or immediately compressor head or outlet tubes, can after operation. Compressor will remain result in serious burns. hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool. HAZARD WARNING: Risk from Moving Parts What Could Happen How To Prevent It Mov
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HAZARD WARNING: Risk of Serious Injury or Property Damage When Transporting Compressor (Fire, Inhalation, Damage to Vehicle Surfaces) What Could Happen How To Prevent It Oil can leak or spill and could result in Always place COMPRESSOR on a pro- fire or breathing hazard; serious injury or tective mat when transporting to protect death can result. oil leaks will dam- against damage to vehicle from leaks. age carpet, paint or other surfaces in Remove COMPRESSOR from vehicle im- vehicles or tr
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SPECIFICATIONS Model No. E7540 Running Horsepower 6.0 Voltage-Single Phase 240V Minimum Branch Circuit Requirement 30 amps *Fuse Type Time Delay Air Tank Capacity, Gallons 80 ASME, Vertical Approximate Cut-in Pressure 140 PSIG Approximate Cut-out Pressure 175 PSIG SCFM @ 100 psig 14.0 SCFM @ 175 psig 13.5 GLOSSARY Become familiar with these terms before operating the unit. CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per squa
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ASSEMBLY Contents of Carton 1 - Air Compressor 1 - Operator’s Manual 1 - Parts bag containing: 1 - Parts Manual 1 - Parts Manual 4 - 5/8" Washers Tools Required for Assembly 1 - 9/16" socket or open end wrench 1 - Electric drill Unpacking 1. Remove all packaging. It may be necessary to brace or support one side of the outfit when removing the pallet because the air compressor will have a tendency to tip. 2. Remove and discard the (4) screws and washers holding the compressor to the p
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INSTALLATION HOW TO SET UP YOUR UNIT Location of the Air Compressor � Locate the air compressor in a clean, dry, and well ventilated area. � Located the air compressor at least 12" away from the wall or other obstructions that will interfere with the flow of air. � Locate the air compressor as close to the main power supply as possible to avoid using long lengths of electrical wiring. NOTE: Long lengths of electrical wiring could cause power loss to the motor. � The air filter must be kept
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Wiring Instructions Risk of Electrical Shock. Improper electrical grounding can result in electrical shock. The wiring should be done by a qualified electrician A qualified electrician needs to knows the following before wiring: 1. The amperage rating of the electrical box should be adequate. Refer to the Specification Chart, in the parts manual, for this information. 2. The supply line should have the same electrical characteristics (voltage, cycle, phase) as the motor. Refer to the motor
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Air Distribution System Risk of Bursting. Plastic or PVC pipe is not designed for use with compressed air. Regardless of its indicated pressure rating, plastic pipe can burst from air pressure. Use only metal pipe for air distribution lines. The next figure represents a typical air distribution system. The following are tips to remember when setting up the air compressor’s air distribution system. � Use pipe that is the same size as the air tank outlet. Piping that is too small will restric
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OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Pressure Switch On/Auto/Off Switch Tank Pressure Gauge Safety Valve Globe Valve Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Lever: Turn
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Drain Valve: The drain valve is located at the base of Drain the air tank and is used to drain condensation at the end of Valve each use. Check Valve: When the air compressor is operating, the check valve is "open", allowing compressed air to enter Check Valve the air tank. When the air compressor reaches "cut- out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank. Pressure Release Valve: The pressure release valve located on the side
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6. Run the compressor for 20 minutes. Make sure the globe valve is open and there is minimal air pressure build-up in tank. 7. Check all air line fittings and connections/piping for air leaks by applying a soap solution. Correct if necessary. NOTE: Minor leaks can cause the air compressor to overwork, resulting in premature breakdown or inadequate performance. 8. Check for excessive vibration. Readjust or shim air compressor feet, if nec- essary. 9. After 20 minutes, close the globe valve. T
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MAINTENANCE Customer Responsibilities Daily Before Every Every Every Every or after each 40 100 Yearly 8 160 each use hours hours hours hours use Check Safety Valve ● Drain Tank ● Oil Leaks ● Check Oil ● Change Oil ● Unusual Noise and/or ● Vibration 1 Air Filter ● Drive Belt-Condition ● Motor Pulley/Flywheel alignment ● Air compressor pump intake ● and exhaust valves Inspect air lines and fittings ● for leaks Head Bolts - Check the torques of the head bolts after the first five hours o
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Drain Tank NOTE: Operation of the air compressor will cause condensation to build up in the air tank. Always drain tank on a washable surface or in a suitable container to prevent damaging or staining surfaces. 1. Set the On/Auto/Off lever to "Off". 2. Close the globe valve. 3. Remove the air tool or accessory. 4. Open the globe valve and allow the air to slowly bleed from the air tank until tank pressure is approximately 20 psi. 5. Close the globe valve.
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Downward Force Air Filter - Inspection and Replacement Hot surfaces. Risk of burn. Compressor heads are exposed when filter cover is removed. Allow compressor to cool prior to servicing. Keep the air filter clean at all times. Do not operate the air compressor with the air filter removed. A dirty air filter will not allow the compressor to operate at full capacity. Keep the air filter clean at all times. 1. Remove air filter. 2. Remove the air filter cover. 3. Remove the air filter from
