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OWNERS MANUAL FOR
PERMANENTLY LUBRICATED
AIR COMPRESSOR
MODEL NO. 102D-1
(For Home Use Only)
SPECIFICATION CHART
Model No. 102D-1 C102D-1
Horsepower 3/4 ---
SCFM @ 40 psig 3.0 3.0
SCFM @ 90 psig 2.2 2.2
Displacement CFM 4.0 4.0
Bore 1 3/4" 1 3/4"
Stroke 1 1/4" 1 1/4"
Voltage-Single Phase 110-120 110-120
Minimum Branch Circuit Requirement 15 AMPS 15 AMPS
*Fuse Type Quick Acting Quick Acting
Tank Size 2 Gallon 2 Gallon
*A circuit breaker is preferred. Use only a fuse or circuit breaker that is the
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TABLE OF CONTENTS Page Page WARRANTY ........................................................ 3 Location of Air Compressor ........................... 6 Extension Cords ........................................... 6 SAFETY GUIDELINES .......................................... 4 Grounding Instructions .................................. 6 Air Hose ........................................................ 7 WARNING CHART ............................................... 4-5 OPERATING PROCEDURES .......
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LIMITED WARRANTY ONE YEAR FROM DATE OF PURCHASE All merchandise manufactured by DeVilbiss Air Power Company is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include: air compressors, *air tools, accessories and service parts. DeVilbiss Air Power will repair or replace, at DeVilbiss's option, products or components which have failed within
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SAFETY GUIDELINES This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections. URGENT SAFETY INFORMATION - A IMPORTANT SAFETY INFORMATION - A HAZARD THAT MIGHT CAUSE HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE. SERIOUS INJURY OR LOSS OF LIFE. NOTE I
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WHAT TO HOW TO PREVENT IT WHAT COULD HAPPEN LOOK FOR Always unplug the air compressor prior to maintenance Electricity Your air compressor is powered by electricity. Like any or repair. other electrically powered device, if it is not used properly it may cause electrical shock. Never use the air compressor in the rain. Always plug the cord into an electrical outlet with the specified voltage and adequate fuse protection. Toxic Vapors It is normal for compressed air to contain toxic or Never dir
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DESCRIPTION OF OPERATION Air Compressor Pump: To compress air, the piston Accumulator Tank: Your accumulator tank is equipped moves up and down in the cylinder. On the downstroke, with a relief (pop-off) valve to prevent an over pressure air is drawn in through the air intake muffler (valves). The condition in the tank. This 2 gallon tank is not designed to exhaust valve remains closed. On the upstroke of the store air, but rather to provide the additional volume of piston, air is compress
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INSTALLATION AND BREAK-IN PROCEDURES Do not modify the plug that has been provided. If it Air Hose does not fit the available outlet, the correct outlet should be installed by a qualified electrician. The air hose attached to your comporessor has an integral pressure adjusting valve at the working end of the hose. If repairing or replacing cord or plug, the grounding Should service or replacement be required, make sure that wire must be kept separate from the current-carrying the pressure adjust
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TROUBLESHOOTING GUIDE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES ARE EXPOSED WHEN REPAIRING THE COMPRESSOR. PERSONAL INJURY CAN OCCUR. UNPLUG THE COMPRESSOR BEFORE ATTEMPTING ANY REPAIRS. PROBLEM CAUSE SOLUTION Air Leaks Hose fitting loose. Tighten fitting. Prolonged excessive use of air. Decrease the amount of air usage. Your com- Compressor is not delivering pressor is not large enough for the air require- enough air. ment. Replace the hose. Hole in hose. Tighten fittings. Air
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Air Compressor Diagram 7 Slide #19 over #7 as shown. Make sure that no part of #7 tube touches #21 or #14 shroud when assembled. 9
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Parts List KEY NO. PART NUMBER DESCRIPTION /1 ----- Screw #10-24 x 7/8 LG hex head thd. forming (4 required) 2 CAC-1196 Cylinder Head *3 ----- Tube Seal *4 ----- Head Gasket 5 CAC-4323 Valve Plate Assembly *6 ----- "O" Ring 7 CAC-1289 Outlet Tube +8 ----- Rod Assembly /9 ----- Screw 3/8-16 x 1/25 LG hex socket flat head (torque to 350 in/lb) +10 ----- Cylinder Sleeve 11 CAC-4111 Endbell Assembly 12 CAC-1342 Timing Belt *13 ----- Pump Isolator (5 required) 14 DAC-163 Shroud (right) for 102D-1 DAC
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Compressor Pump Diagram 11
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Parts List KEY NO. PART NUMBER DESCRIPTION 23 CAC-1206 Clamp(2 used) 24 CAC-4324 Pressure Valve Assembly for 102D-1 CAC-4076 Pressure Valve Assembly for C102D-1 25 ----- Ground Screw 26 SSP-6102 Male Connector *27 ----- Screw (tank retention) (as required) 28 SSP-3305-NI Pipe Cross 29 TIA-4150 Safety Valve 30 H-2105 Hose Connection 31 SS-1286 Nipple 33 SS-2707 Drain Cock *34 ----- Screw, self tapping *35 ----- Recess Bumper NOT ILLUSTRATED SSH-8 Air Chuck H-2099 Adapter * KK-4949 Isolator Kit in
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Service Notes 13
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Service Notes 14
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Service Notes 15
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Attach Sales Receipt Here. Retain Original Sales Receipt as OWNERS MANUAL FOR Proof of Purchase for Warranty Repair Work. PERMANENTLY LUBRICATED AIR COMPRESSOR WARRANTY This product is covered by the MODEL NOS. DeVilbiss one year limited warranty (SP-100-C). The 102D-1 warranty can be found in the (For Home Use Only) General Manual or is available upon request. An "Authorized Warranty Service Center Directory" is included with your unit. When ordering repair parts from your local Authorized Se
