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ML-96D
Installation Manual
WARNING: For your safety the
AVERTISSEMENT: Assurez-vous de bien
information in this manual must be
suivre les instructions données dans cette
followed to minimize the risk of fire or notice pour réduire au minimum le risque
explosion or to prevent property damage,
d’incendie ou d’explosion ou pour éviter tout
personal injury or death. dommage matériel, toute blessure ou la mort.
Do not store or use gasoline or other flammable
Ne pas entreposer ni utiliser d’essence
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Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be po
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IMPORTANT YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) STANDARDS. «Attention: Lor des opérations d’entretien des commandes étiqueter tous fils avant “Caution: Label all wires prior to de les déconnecter. Toute erreur de disconnection when servicing controls. Wiring câblage
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WARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT. WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. IMPORTANT PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer. Dryers must not be installed or stored in an area where it will be exposed to
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Table of Contents SECTION I IMPORTANT INFORMATION ............................................................................... 3 A. Receiving and Handling ............................................................................................................... 3 B. Safety Precautions ...................................................................................................................... 4 SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION ..................................
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SECTION VII PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS ....................................................................................................... 34 SECTION VIII DATA LABEL/LOCATION INFORMATION......................................................36 SECTION IX BURNER and BASKET (TUMBLER)/LINT CHAMBER MANUAL RESET HI-LIMIT INSTRUCTIONS...................................................................................38
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SECTION I IMPORTANT INFORMATION A. RECEIVING and HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves. Dryers damaged in shipment: 1. ALL dryers should be inspected upon receipt and b
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B. SAFETY PRECAUTIONS WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT. 1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. Purchaser or user should
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7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location. WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard. 8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA NO. 70-LATE
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SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION A. SPECIFICATIONS MAXIMUM CAPACITY (DRY WEIGHT) 95 lbs. 43.1 kg BASKET (TUMBLER) DIAMETER 42" 106.7 cm BASKET (TUMBLER) DEPTH 29-1/4" 74.3 cm BASKET (TUMBLER) MOTOR 1/2 HP 0.373 kw BLOWER MOTOR 3 HP 2.238 kw DOOR OPENING (DIAMETER) 30-3/4" 78.1 cm BASKET (TUMBLER) VOLUME 23.5 cu. ft. 0.67cu. m. DRYERS PER 20'/40' CONTAINER 10/20 DRYERS PER 45'/48' TRUCK 24/24 VOLTAGE AVAILABLE 208-460v 3ø 3, 4w 50/60 Hz APPROX. WEIGHT (UNCRATED) 878 lbs.
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Specifications ML-96D NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. 7
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B. COMPONENT IDENTIFICATION 1. Dryer Front View Illus. No. Description 1 Microprocessor Control/Keyboard (touch pad) Panel Assembly (controls) 2 Control (top access) Door Assembly 3 Main Door Assembly 4 Lint Panel Assembly 5 Lint Door 6 Wire Diagram (located behind control door) 7 Top Console (module) Assembly 8
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2. Dryer Rear View Illus. No. Description 1 Electrical Service Connections 2 Top Console 3 Heating Unit 4 Relay/Wiring Box 5 Data Label and Installation Label 6 Air Connection 7 Exhaust Transition Piece 8 Optional Exhaust Damper Assembly - if damper option was purchased at time dryer order was placed; the damper must be installed at time of dryer installation. If damper option was purchased, the damper is shipped inside the dryer basket (tumbler). 9
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SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1- LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Pr
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B. UNPACKING/SETTING UP Remove protective shipping material (i.e., plastic wrap and optional shipping box) from dryer. IMPORTANT: Dryer must be transported and handled in an upright position at ALL times. The dryer can be moved to its final location while still attached to the skid or with the skid removed. To unskid the dryer, locate and remove the four (4) bolts securing the base of the dryer to the wooden skid. Two (2) are at the rear base (remove the back panel for access), and two (2) ar
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1. Leveling Dryer To level dryer, place 4-inch (10.16 cm) square metal shims (refer to the illustration on page 11) or other suitable material under the base pads. It is suggested that the dryer be tilted slightly to the rear. If more headroom is needed when moving dryer into position, the top console (module) may be removed. a. To remove top console (module). NOTE: DO NOT have power connected when separating the top console. 1) Disconnect the ground wire (A) at the rear of dryer. 2) Remove th
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C. DRYER ENCLOSURE REQUIREMENTS Even though a 30-inch (76.2 cm) clearance is acceptable, it is recommended that the rear of the dryer be positioned approximately 36-inches (91.44 cm) from nearest obstruction (i.e. wall) for ease of installation, maintenance and service. Bulkheads and partitions should be made from noncombustible materials. The clearance between the bulkhead header and the dryer must be a minimum of 4-inches (10.16 cm) and must not extend more than 4-inches (10.16 cm) to the r
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D. FRESH AIR SUPPLY When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency will be adversely affected. Ignition problems and sail switch "fluttering" problems may result, as well as premature motor failure from overheating. Air supply (make-up air) must be given c
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E. EXHAUST REQUIREMENTS 1. General Exhaust Ductwork Information Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy, overheating of the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or basket (tumbler) hi-heat thermostats. CAUTION: DRYER MUST BE EXHAUSTED TO THE OUTDOORS. CAUTION: IMPROPERLY SIZED or INSTALLED EXHAU
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IMPORTANT: DO NOT use screens, louvers, or caps on the outside opening of the exhaust ductwork. 2. Single Dryer Venting Where possible, it is suggested to provide a separate exhaust duct for each dryer. The exhaust duct should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible. It is suggested that the use of 90° turns in the ducting be avoided; use 30° or 45° angles instead. The shape of the exhaust ductwork is not critica
