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OPERATION AND PARTS MANUAL
SERIES
MODEL MVC98D2
ONE-WAY PLATE COMPACTOR
(YANMAR L48V6 DIESEL ENGINE)
Revision #1 (01/12/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PROPOSITION 65 WARNING Engine exhaust and some of its PAGE 2 — MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11)
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NOTES MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 3
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TABLE OF CONTENTS MQ MIKASA SERIES MVC98D2 YANMAR L48V6F3R4AAW4 PLATE COMPACTOR ENGINE Proposition 65 Warning .............................................. 2 Cylinder Block Assembly .................................... 40-41 Table Of Contents ...................................................... 4 Cylinder Head Assembly .................................... 42-43 Parts Ordering Procedures ........................................ 5 Air Cleaner Assembly......................................... 44
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PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. ■ View Parts Diagrams ■ Order Parts To obtain an MQ Account, contact your District Sales Manager for more information. ■ Print Specification Information Use the inte
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SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages. messages and operating instructions could result in injury to yourself and others. SAFETY MESSAGES
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SAFETY INFORMATION GENERAL SAFETY NOTICE CAUTION This equipment should only be operated by trained and qualified personnel 18 years of age and older. NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, Whenever necessary, replace nameplate, operation and hearing protection, steel-toed boots and other protective safety decals when they become difficult read. devices required by the job or city and state regulations. Manufacturer
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SAFETY INFORMATION COMPACTOR SAFETY WARNING DANGER DO NOT place hands or fingers inside engine compartment when engine is running. NEVER operate the equipment in an explosive atmosphere or near combustible materials. An NEVER operate the engine with heat shields or explosion or fire could result causing severe guards removed. bodily harm or even death. Keep fingers, hands hair and clothing away WARNING from all moving parts to prevent injury. NEVER disconnect any emergency or safety
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SAFETY INFORMATION FUEL SAFETY BATTERY SAFETY (ELECTRIC START ONLY) DANGER DANGER DO NOT add fuel to equipment if it is placed inside truck DO NOT drop the battery. There is a possibility that the bed with plastic liner. Possibility exists of explosion or battery will explode. fire due to static electricity. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains FUEL combustible gases and liquids. If these gases and liquids come into contact with a flame
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SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. Always make sure crane or lifitng device has been properly secured to the lifting bail (hook) of the equipment. ALWAYS shutdown engine before transporting. NEVER lift the equipment while the engine is running. Tight
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DIMENSIONS C B D A Figure 1. MVC98D2 Reversible Plate Compactor Dimensions TABLE 1. DIMENSIONS REFERENCE DIMENSIONS LETTER IN. (MM) A 19.75 in. (502 mm.) B 26 in. (660 mm.) C 40 in. (1,016 mm.) D 22.75 in. (578 mm.) MVC98D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (1/12/11) — PAGE 11
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SPECIFICATIONS TABLE 2. Specifications (Compactor) M2 odels MVC-98D C) entrifugal Force 3,350 lbs. (1,520 kg Nn umber of Vibrations 6,000 vibrations/mi T) raveling Speed 72 ft./min (22 meters/min 19.6 x 22.0 in. Plate Size (LxW) (498 x 559 mm) O) perating Weight 218 lbs. (99 kg W) ater Tank Capacity 13.7 qt. (13.0 liters M. ax. Area Of Compaction 7092 sq. ft./hr Table 3. Specifications (Engine) YANMAR Model L48V6F3R4AAW4 Air-cooled 4 stroke, Vertical Type Single Cylinder, Diesel Engine 2.7 in. x
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GENERAL INFORMATION Frequency/Speed Plate Compactor The Mikasa MVC98D2 is a walk-behind plate compactor The compactor's vibrating plate maximum frequency is 6,000 designed for the compaction of sand, clay and asphalt. This plate vpm (vibrations per minute). The forward and reverse travel speed compactor is a powerful compacting tool capable of applying a of the compactor is approximately 72 ft./minute (22 meters/ tremendous force in consecutive high frequency vibrations to a minute). soil surfac
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COMPONENTS 4 2 3 1 10 9 8 5 7 6 Figure 2. MVC98D2 Components Figure 2 illustrates the location of the major components for the 5. Belt Cover – Remove this cover to gain acess to the V-belt. MVC98D2 Plate Compactor. The function of each component is NEVER run the compactor without the V-belt cover. If the V- described below: belt cover is not installed, the possibility exist that your hand may get caught between the V-belt and clutch, thus causing 1. Water Tank Cap – Remove this cap to add wate
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BASIC ENGINE 9 3 4 1 2 10 5 11 7 6 8 Figure 3. Engine Controls and Components 7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the The engine shown above is a YANMAR L48V6 engine (Figure 3). engine crankcase. Read dipstick to determine if oil level is The engine must be checked for proper lubrication and filled low. DO NOT over fill. with fuel prior to operation. Refer to the manufacturer’s engine manual for instructions and details of operation and servicing. NOTICE Each compo
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SETUP Compactor Instructions Steering Handle Assembly The purpose of this section is to assist the user in the setting The steering handle is not attached to the compactor’s lower up of a NEW compactor. If your compactor is already base at the time of shipment. To attach the steeering handle assembled (vibration handle), then this section can be to the lower base assembly perform the following: skipped. 1. Remove the bolts and washers (handle mounting hard- Before packaging and shipping this MQ
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INSPECTION 3. Insert and remove the dipstick without screwing it into the filler CAUTION neck. Check the oil level shown on the dipstick. NEVER operate the unit in a confined 4. If the oil level is low (Figure 6), fill to the edge of the oil filler area or enclosed area structure that does hole with the recommended oil type (Table 4). Maximum oil not provide ample free flow of air. capacity is 0.84 quarts (0.80 liters). CAUTION ALWAYS wear approved eye and hearing protection before opera
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INSPECTION V-Belt Check 2. The V-belt tension is proper if the V-belt bends 10 to 15 mm (Figure 9) when depressed with finger at midway between CAUTION the clutch and vibration pulley shafts. NEVER attempt to check the V-belt with the engine running. Severe injury can occur of your hand (Figure 7) gets caught between the V-belt and the clutch. Always use safety gloves. CLUTCH PULLEY Figure 9. V-Belt Tension 3. A loose V-belt will decrease the power transmission output, causing reduced compact
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OPERATION This section is intended to assist the operator with the initial 4. Grasp the starter grip (Figure 14) and slowly pull it out. The start-up of the compactor. It is extremely important that this resistance becomes the hardest at a certain position, corre- section be read carefully before attempting to use the compactor sponding to the compression point. Pull the starter grip briskly in the field. and smoothly for starting. Starting the Engine 1. Open the fuel cock (Figure 11). Figure 1
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OPERATION/PREPARATION FOR LONG-TERM STORAGE Normal Shut-Down Procedure: CAUTION 1. Place the speed control lever in the IDLE position. Allow the Make sure to follow all safety rules referenced in the safety engine to cool down for 2 to 3 minutes. information section of this manual before operating compac- 2. Next, place the speed control lever in the STOP position tor. Keep work area clear of debris and other objects that could (Figure 16) to stop the engine. cause damage to the compactor o
