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800 LB. Load CaP aCITY
PICkuP TRuCk RaCk
Model 98511
InsTRuCTIons and PRECauTIons
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
sa VE ThIs ManuaL.
© ®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of Harbor
Freight Tools. Diagrams within this m
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10. Dress properly. Do not wear loose clothing sPECIFICa TIons or jewelry during assembly and installation as they can be caught in connections. Wear Steel Tubing, Brackets and Materials restrictive hair covering to contain long hair. Fasteners 11. Maintain Truck Rack with care. Keep Truck Max. Weight Capacity 800 lb. Rack clean and dry. Overall Dimensions 11’-6” L x 5’ W x 2’-10” H 12. Check for damaged components. Before us- Weight 133 lb. ing the Truck Rack, any component that ap- pear
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Back Side assembly Frame (3) Please note: The following tools are needed Bolts (21) (but not included) for proper assembly of Truck Rack: Adjustable Wrench, Hacksaw, Pen Marker, Center Punch and a Drill with Bolts (31) Rear Bar 5/16” Drill bit. (12) 1. Before assembly and installation, determine if truck has LONG or SHORT bed. Measure Rear Leg Figure 2 length of truck bed with tailgate closed. Then Stand (6) measure between Truck Rack’s Front and 6. The next step depe
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9. Slide Front Side Frames (2) and Back Side to bottom of each Leg Stand using Bolts Frames (3) together. Attach two Clamp (27), Nuts (28), Spring Washers (29) and Flat halves (13) over connected portion of the Washers (30). See Figure 8, below. Side and Back frames. Use Bolts (15), Nuts Leg Stand (16) and Flat Washers (17) to fasten Clamps over connected frames. See Figure 5, below. Bolt (43) Clamps (13) Coupler Riser (14) Figure 8 Front Side Back Side Frame (3) Frame (2) M
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15. With assistance, lift Truck Rack onto truck 4. Fasten Mounting Feet to bed rails using Bolts bed. Position Front Mounting Feet as close to (31), Nuts (40), Spring Washers (41) and Flat front corner truck bed rails as possible. Posi- Washers (42). tion Rear Mounting Feet as close as possible 5. After installation, make sure Cab Bar (1) is to rear corner truck bed rails. properly aligned with the front and sides of the Cab. You may need to push/pull Cab Bar Please note: Truck Rack ca
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PaRTs LIsT & assEMBLY dIagRaM Part description Qty. 1 Cab Bar 1 2 Front Side Frames 2 3 Back Side Frames 2 4 Front Left Leg Stand 1 5 Front Right Leg Stand 1 6 Rear Left Leg Stand (with welded tip) 1 7 Rear Right Leg Stand 1 8L, 8R Front Mounting Feet 2 9L, 9R Rear Mounting Feet 2 10 Front Bar 1 11 Center Bar 1 12 Rear Bar 1 13 Clamps 4 14 Coupler Riser 4 9R 4 14 6 14 8R 13 3 2 12 10 11 1 2 3 14 13 14 5 7 8L Please note: Hardware not shown 9L note: Some parts are listed and shown for illu
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haRdW aRE PaRTs LIsT and dIagRaM PaCkagE Part PaCkagE Part description QTY description QTY no . no. no . no. 15 Bolt M10 x 35 (1-3/8” L) 4 27 Bolt M18 x 85 (3-1/2” L) 4 A 16 Nut M16 4 28 Nut M18 4 F2 17 Flat Washer Ø16 8 29 Spring Washer Ø18 4 30 Flat Washer Ø18 8 18 Bolt M12 x 50 (2” L) 8 19 Nut M12 8 31 Bolt M12 x 70 (2-3/4” L) 8 B 32 Nut M12 8 20 Flat Washer Ø12 8 G 33 Spring Washer Ø12 8 21 Bolt M16 x 30 (1-3/16” L) 2 C 34 Flat Washer Ø12 8 23 Flat Washer Ø10 2 46 Flat Washer Ø16 8 21 Bolt M
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LIMITEd 90 da Y WaRRanTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and dura- bility standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installat
