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396P + 396PVP Sensors Instruction Manual
LIQ_MAN_396P_396PVP
August 2013
TUpH Combination pH/ORP Sensors
396P and 396PVP
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Essential Instructions Read this page before proceeding Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these sensors are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal spec- ifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount An
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CAUTION: SENSOR/PROCESS APPLICATION COMPATIBILITY The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibility of the user. CAUTION: SENSOR/PROCESS APPLICATION COMPATIBILITY The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibility of the user. About This Document This manual contains instructions for
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396P + 396PVP Sensors Instruction Manual Table of Contents LIQ_MAN_396P_396PVP August 2013 Contents Section 1: Description and Specifications 1.1 Features and Applications ......................................................................................1 1.2 Specifications-General ...........................................................................................3 1.3 Ordering Information .............................................................................................4
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Table of Contents 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP This page left blank intentionally ii Table of Contents
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396P + 396PVP Sensors Instruction Manual Section 1: Description and Specifications LIQ_MAN_396P_396PVP August 2013 Section 1: Description and Specifications 1.1 Features and Applications ™ TUpH pH/ORP-sensors are now offered with SMART capabilities. SMART option becomes enabled when used with the 1056, 1057, 1066, and 56 Analyzers and on 6081P wireless trans- mitter. The pH-loop capabilities include auto-recognition of the SMART sensor, automatic upload of calibration data and associated time s
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Section 1: Description and Specifications 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP FIGURE 1-1. Cross Section Diagram of the TUpH Reference Technology. All TUpH sensors are designed with a large area reference junction, helical reference pathway, and an AccuGlass pH glass bulb. This sensor technology ensures superior performance while only requiring minimal maintenance. allows the process to flow by the glass electrode for accurate and reliable pH measurement. Both
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396P + 396PVP Sensors Instruction Manual Section 1: Description and Specifications LIQ_MAN_396P_396PVP August 2013 The 396P and 396PVP sensors are available in two configurations: the standard shrouded tip, in which the pH glass is completely recessed within the reference junction for abrasive or rough applications, and the optional slotted tip with a partially exposed pH glass for viscous or low flow applications. The 396P and 396PVP sensors feature a titanium solution ground, constructed in an
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Section 1: Description and Specifications 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Integral Cable 396P: Code 01 - 25 ft; Code 02 - 15 ft coaxial / 396PVP: none - must use mating VP cable Preamplifier Options: Remote or Integral SMART preamplifier Weight/Shipping Weight: 0.45 kg/0.9 kg (1 lb/2 lb) Weight/Shipping Weight: 0.45 kg/0.9 kg (1 lb/ *Percent Linearity pH Range 396 / 396VP 396P / 396PVP 396R / 396RVP GPHT Hemi GPHT Flat GPHT Hemi GPLR Flat GPHT Hemi GPHT F
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396P + 396PVP Sensors Instruction Manual Section 1: Description and Specifications LIQ_MAN_396P_396PVP August 2013 The 396PVP Sensor has similar features to the 396P. However, the 396PVP is offered with the Variopol (VP) connector and uses a mating VP cable (purchased separately). A Variopol cable is required for all new installations. See below for cable selection. Variopol connector shown with The 396PVP insertion/ submersion sensor mating variopol cable receptacle with the VP (Variopol) conne
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Section 1: Description and Specifications 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Accessories Connector cable, VP8 (required for all first time installations of VP sensors) 24281-00 15 ft. (4.6m) VP8 cable 24281-01 25 ft. (7.6m) VP8 cable 24281-03 50ft (15.2m) VP8 Cable 24281-04 100ft (30.5m) VP8 Cable 24281-06 10ft (3.0m) VP8 Cable 24281-07 20ft (6.1m) VP8 Cable 24281-08 30ft (9.1m) VP8 Cable Remote Junction Boxes and Mounting Brackets; for use when standard ca
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396P + 396PVP Sensors Instruction Manual Section 2: Installation LIQ_MAN_396P_396PVP August 2013 Section 2: Installation 2.1 Unpacking and Inspection Inspect the outside of the carton for any damage. If damage is detected, contact the carrier immediately. Inspect the hardware. Make sure all the items in the packing list are present and in good condition. Notify the factory if any part is missing. If the sensor appears to be in satisfactory condition, proceed to Section 2.2, Mounting. NOTE: Save
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Section 2: Installation 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP 2.2.1 Flow Through and Insertion Mounting 396P and 396PVP Sensors have a 1-inch MNPT process connection at the front of the sensor for mounting into a 1-1/2 inch tee or the process pipes. See Figure 2-2 through Figure 2-7 for instal- lation configurations. NOTE: LARGE PIPE WRENCHES MUST NOT BE USED TO TIGHTEN THE SENSOR INTO A FLANGE OR OTHER TYPE OF MOUNTING. 2.2.2 Submersion Mounting 39
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396P + 396PVP Sensors Instruction Manual Section 2: Installation LIQ_MAN_396P_396PVP August 2013 Figure 2-2. Flow-Through Tee with Adapter (PN 915240-xx*) MILLIMETER INCH xx* process Connection Threads 03 3/4 inch 04 1 inch 05 1-1/2 inch Figure 2-3. Flow-Through and Insertion Installations 1-1/2” x 1” 1-1/2” x 1” sTRa Ig HT Reducing Reducing fLo w Bushing Bushing sHo wN 1-1/2” Pipe Tee 1-1/2” Pipe Tee PN 2002011 PN 2002011 1-1/2” x 1” a Ng LE Reducing fLo w Bushing pIpE “y” sHo wN INsTa LLaTIo
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Section 2: Installation 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 2-4. 396P with Insertion Mounting Adapter (PN 23242-02). Not for use with 396PVP. Mounting adapter allows for sensor removal without twisting or disconnecting interconnecting cable for ease of maintenance. DWG. NO. REV. 40396P02 A Figure 2-5. Low flow cell PN 24091-00 10 Installation
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396P + 396PVP Sensors Instruction Manual Section 2: Installation LIQ_MAN_396P_396PVP August 2013 Figure 2-6. Submersion Installations DWG. NO. REV. 40396P03 A Handrail Mounting a ssembly pN 11275-01 wHEN INCH a ND METRIC DIMs a RE g IVEN MILLIMETER INCH DWG. NO. REV. 40396P04 A Installation 11
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Section 2: Installation 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP Figure 2-7. Spray Wash Assembly PN 4091-00 12 Installation
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396P + 396PVP Sensors Instruction Manual Section 3: Wiring LIQ_MAN_396P_396PVP August 2013 Section 3: Wiring 3.1 General Figures in this section provide the guidelines for wiring the 396P-01 sensor to various Analyzer/Transmitter instruments. To determine which wiring guideline to use, locate the model number of the sensor to be installed. 1. If the cable needs to be extended, use a high quality eleven conductor double shielded instru- ment cable available from Rosemount Analytical. Refer to
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Section 3: Wiring 396P + 396PVP Sensors Instruction Manual August 2013 LIQ_MAN_396P_396PVP NOTE For additional wiring information on this product, including sensor combinations not shown here, please refer to either our online wiring programs or the Manual DVD enclosed with each product. 1056, 1057, 56, 5081, 6081, 54e, and XMT : http://www3.emersonprocess.com/raihome/sp/liquid/wiring/XMT/ 1066 and sensors with SMART preamps: http://www2.emersonprocess.com/en-US/brands/rosemountanalytical/Li