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Oil in Water Analyzer
OPERATING INSTRUCTIONS
Model 6600
Oil in Water Analyzer
DANGER
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PERSIST FOR A
P/N M71055
TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
12/22/99
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING. BEFORE
ECO # 99-0
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Model 6600 Copyright © 1999 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any other language or computer language in whole or in part, in any form or by any means, whether it be electronic, mechanical, magnetic, optical, manual, or otherwise, without the prior written consent of Teledyne Analytical Instruments, 16830 Chestnut Street, City of Industry, CA 91749- 1580. Warr
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Oil in Water Analyzer Table of Contents Part I: Control Section ................................. Part I Part II: Analysis Section ............................. Part II Part III: Oil in Water Sample System......... Part III Appendix, Generic Info................................... A-1 Teledyne Analytical Instruments iii
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Model 6600 iv Teledyne Analytical Instruments
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Part I: Control Section OPERATING INSTRUCTIONS Model 6600 Oil in Water Analyzer Part I: Control Section of the Control/Analysis Unit Z-PURGED CLASS I, DIVISION II, GROUPS B, C, and D Teledyne Analytical Instruments Part I: i
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Model 6600 Oil in Water Analyzer Table of Contents 1 Introduction 1.1 Overview ........................................................................ 1-1 1.2 Typical Applications ....................................................... 1-1 1.3 Main Features of the Analyzer ....................................... 1-1 1.4 Operator Interface .......................................................... 1-2 1.4.1 UP/DOWN Switch ................................................ 1-3 1.4.2 ESCAPE/ENTER
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Part I: Control Section 3.3.11 Analog 4 to 20 mA Output Calibration.................... 3-14 3.3.12 Manual Control of Filter & Solenoids ..................... 3-15 3.4 The Zero and Span Functions ....................................... 3-16 3.4.1 Zero Cal ................................................................. 3-17 3.4.1.1 Auto Mode Zeroing ........................................ 3-17 3.4.1.2 Manual Mode Zeroing .................................... 3-18 3.4.1.3 Zero Offset Calibratio
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Model 6600 Oil in Water Analyzer iv: Part I Teledyne Analytical Instruments
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Oil in Water Analyzer Part I: Control Section Introduction 1.1 Overview The Teledyne Analytical Instruments Model 6600 Control Section, together with a 6600 Analysis Section, is versatile microprocessor-based instrument. Part I, of this manual covers the Model 6600 General Purpose, Bulk- head Mount Control Section. (The Analysis Section is covered in Part II of this manual, and Oil in Water application is covered in Part III) The Control Section is for indoor/outdoor use in hazardous environ
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1 Introduction Model 6600 1.3 Main Features of the Analyzer The Model 6600 Photometric Analyzer is sophisticated yet simple to use. The main features of the analyzer include: • A 2-line alphanumeric display screen, driven by microprocessor electronics, that continuously prompts and informs the operator. • High resolution, accurate readings of concentration from low ppm levels through to 100%. Large, bright, meter readout. • Versatile analysis over a wide range of applications. • Microprocessor
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Oil in Water Analyzer Part I: Control Section 1.4.1 UP/DOWN Switch The UP/DOWN switch is used to select between any subfunctions displayed on the VFD screen such as in the main menue, the system menue, the Alarm menue, etc. When modifiable values are displayed on the VFD, the UP/DOWN switch can be used to increment or decrement the values. 1.4.2 ESCAPE/ENTER Switch The ESCAPE/ENTER switch is used to input the data, to enter a function, or to exit a function displayed in the alphanumeric disp
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1 Introduction Model 6600 Figure 1-1: Model 6600 Controls, Indicators, and Connectors . Digital Meter Display: The meter display is a Light Emitting Diode LED device that produces large, bright, 7-segment numbers that are legible in any lighting. It is accurate across all analysis ranges. The 6600 models produce continuous readout from 0-10,000 ppm and then switch to continuous percent readout from 1-100 %. 1-4: Part I Teledyne Analytical Instruments
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Oil in Water Analyzer Part I: Control Section Figure 1-2: Model 6600 Interface Panel Teledyne Analytical Instruments Part I: 1-5
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1 Introduction Model 6600 Alphanumeric Interface Screen: The backlit VFD screen is an easy- to-use interface between operator and analyzer. It displays values, options, and messages for immediate feedback to the operator. 1.5 Control Section Interface Panel The Control Section interface panel, shown in Figure 1-2, contains the electrical terminal blocks for external inputs and outputs. The input/output functions are described briefly here and in detail in the Installation chapter of this manua
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15.5” Oil in Water Analyzer Part I: Control Section Installation Installation of Model 6600 Analyzers includes: 1. Unpacking, mounting, and interconnecting the Control/Analysis Section 2. Making gas connections to the system 3. Making electrical connections to the system 4. Testing the system. This chapter covers installation of the Control Section. (Installation of the Analysis Section is covered in Part II of this manual.) The Oil in Water application is covered in Part III. 2.1 Unpacking the
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2 Installation Model 6600 Figure 2-3: Interface Panel of the Model 6600 Control Section For safe connections, ensure that no uninsulated wire extends outside of the terminal blocks. Stripped wire ends must insert completely into terminal blocks. No uninsulated wiring should come in contact with fingers, tools or clothing during normal operation. Primary Input Power: The power supply in the Model 6600 will accept a 115 Vac, 50/60 Hz power source. See Figure 2-4 for detailed connections. DAN
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Oil in Water Analyzer Part I: Control Section Fuse Installation: The fuse holders accept 5 x 20 mm, 4.0 A, T type (slow blow) fuses. Fuses are not installed at the factory. Be sure to install the proper fuse as part of installation (See Fuse Replacement in chapter 4, maintenance.) Analog Outputs: There are eight DC output signal connectors on the ANALOG OUTPUTS terminal block. There are two connectors per output with the polarity noted. See Figure 2-5. The outputs are: 0–1 V dc % of Range: Vol
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2 Installation Model 6600 The analog output signal has a voltage which depends on the sample concentration AND the currently activated analysis range. To relate the signal output to the actual concentration, it is necessary to know what range the instrument is currently on, especially when the analyzer is in the autoranging mode. The signaloutput for concentration is linear over currently selected analysis range. For example, if the analyzer is set on a range that was defined as 0-10 %, then
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Oil in Water Analyzer Part I: Control Section Table 2-2: Analog Range ID Output - Example Range Voltage (V) Current (mA) Range 1 0.25 8 Range 2 0.50 12 Range 3 0.75 16 Alarm Relays: There are three alarm-circuit connectors on the alarm relays block (under RELAY OUTPUTS) for making connections to internal alarm relay contacts. Each provides a set of Form C contacts for each type of alarm. Each has both normally open and normally closed contact connections. The contact connections are indicated
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2 Installation Model 6600 Threshold Alarm 2: • Can be configured as high (actuates when concen- tration is above threshold), or low (actuates when concentration is below threshold). • Can be configured as fail-safe or non-fail-safe. • Can be configured as latching or nonlatching. • Can be configured out (defeated). System Alarm: Actuates when DC power supplied to circuits is unacceptable in one or more parameters. Permanently configured as fail-safe and latching. Cannot be de- feated. Actua