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Industry Sector, IA&DT
SCE Training Curriculum
for Integrated Automation Solutions
Totally Integrated Automation (TIA)
Siemens Automation Cooperates with Education
PA Module P03-01
SIMATIC PCS 7 – Advanced Layout of UIs
SCE Training Curriculum Page 1 of 42 To be used only at Educational and R&D Facilities
PA Module P03-01, Edition 09/2013 Unrestricted / © Siemens AG 2013. All Rights Reserved
P03-01_AdvancedLayout_R1309_en.doc
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Industry Sector, IA&DT Matching SCE Trainer Packages for these curriculums SIMATIC PCS 7 Software block of 3 packages Order No. 6ES7650-0XX08-0YS5 SIMATIC PCS 7 Software block of 6 packages Order No. 6ES7650-0XX08-2YS5 SIMATIC PCS 7 Software Upgrade block of 3 packages Order No. 6ES7650-0XX08-0YE5 or 6ES7650-0XX17-0YE5 SIMATIC PCS 7 Hardware Set including RTX Box Order No. 6ES7654-0UE13-0XS0 Please note that these trainer packages may be replaced with subsequ
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Industry Sector, IA&DT ADVANCED LAYOUT OF UIS TRAINING OBJECTIVE After working through this module, the students have additional knowledge regarding the design of the user interface of an operator station. They are able to make additional information available on the detail level. To this end, they use adapted message lists and trend curves. The students are able to combine created composites into a user defined object and redesign existing objects as user defined objects. These objects
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Industry Sector, IA&DT THEORY HIERARCHY OF FLOW DIAGRAMS In chapter P02-01 the objectives of process control as well as of basic design concepts and techniques for OCM interfaces (operator control and monitoring interfaces) were described. Chapter P01-03 introduced the physical model of a system consisting of a plant, a plant section, equipment module and an individual control unit. Analogously, a hierarchy of flow diagrams exists in process visualization that is arranged as follows, acc
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Industry Sector, IA&DT The Purpose of Curves Curves are displayed to show courses. By selecting different time horizons, different tasks can be implemented. Three variants exist in reference to the time the operator has the curve displayed. 1. The curve shows the past without the present. Such a curve is called history and is used for analysis. This can refer to a fault analysis but also to an analysis to optimize process control. 2. The curve shows the present with the recent past. Thi
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Industry Sector, IA&DT Acquisition and Storage of Curve Values For the displayed course to reflect the actual course, the sampling rate of the process value has to correspond at least to twice the change frequency of the process value. In most cases, this requirement can be met with cyclical acquisition every 1s [2]. In PCS 7, the sampling rate corresponds to the acquisition cycle of a process value. As long as a process value is not archive, only the pre-history of the process value can
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Industry Sector, IA&DT The curves should be displayed colored as continuous lines or as a series of dots. Color coding can be selected as required. The number of curves for each curve display field should be limited to six. The colors of the curves should be easily distinguishable from each other. To implement the curve course, the following directions are recommended: – From right to left: more recent values to the right, older values to the left – From top to bottom: more recent values
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Industry Sector, IA&DT ACTIVEX CONTROLS Curves are configured in OS engineering of PCS 7 either by setting up curve groups (Chapter P02-03) or by using configurable ActiveX Controls. PCS 7 provides ActiveX Controls for alarms, curves, and tables. Curves can be used to display time characteristics (Online Trend Control) and also to display dependencies between process values (Function Trend Control). In the Online Trend Control, two different sources exist for displaying a curve. The firs
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Industry Sector, IA&DT USER DEFINED OBJECTS A user defined object (UDO for short) is an object that can be dynamical and consists of individual objects. At OS Engineering, we identify the properties that can be changed and select them for the user defined object. Thus, only the most important properties of all individual objects are visible and provide a good overview of the properties. In addition, it is possible to specify some properties as unalterable for all instances, and combining
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Industry Sector, IA&DT STEP BY STEP INSTRUCTIONS TASK In this task, the display structure will be expanded by another level in order to show more detail for the individual tanks and reactors. In the example, create in the display for reactor R001 a detail view with a bar display for the reactor level, an online trend display and a message window for displaying the alarms associated with Reactor R001. Then, for better reusability (for example, for Reactor 002) change the bar display int
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Industry Sector, IA&DT 2. Then, adapt the settings of the plant hierarchy to the expansion. ( Tools Plant Hierarchy Settings) 3. The number of hierarchy levels is retained. However, at the third level a checkmark has to be placed at 'Included in HID‘; otherwise, there may be problems during simulation. ( Included in HID OK Yes) SCE Training Curriculum Page 11 of 42 To be used only at Educational and R&D Facilities PA Module P03-01, Edition 09/2013 Unrestricted / © S
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Industry Sector, IA&DT 4. Then, the block icons have to be generated in the new picture. ( Reactor R001 Plant Hierarchy Create/Update Block Icons) 5. Have the object name created from the chart names and include, as previously, a lower level hierarchy level. ( Object name: Chart Lower hierarchy levels included: 1 OK) SCE Training Curriculum Page 12 of 42 To be used only at Educational and R&D Facilities PA Module P03-01, Edition 09/2013 Unrestricted / © Siemens AG
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Industry Sector, IA&DT 6. Read the note regarding the compilation of the OS due now. The log can also be displayed. Confirm the dialog with ‘Yes’. ( Yes ) SCE Training Curriculum Page 13 of 42 To be used only at Educational and R&D Facilities PA Module P03-01, Edition 09/2013 Unrestricted / © Siemens AG 2013. All Rights Reserved P03-01_AdvancedLayout_R1309_en.doc
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Industry Sector, IA&DT 7. Now, once more activate in the ‘Plant View’ Compile and Download Objects. ( SCE_PCS7_Prj PLC Compile and Download Objects) 8. Prior to starting the compilation, make sure that S7-PLCSIM is started and the CPU is in the ‘STOP’ mode. Regarding the charts, everything is compiled and downloaded. Regarding the OS, compile the entire OS (a general reset is not necessary) as recommended in Step 3. ( Start Close) SCE Training Curriculum Page 14 of 42
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Industry Sector, IA&DT 9. Now, in the ‘Component view’, start WinCC by highlighting and opening ‘OS(1)’. ( OS(1) Open Object) 10. In the folder ‘Graphics Designer’ open the picture ‘Reactor_R001.Pdl’. ( Graphics Designer Reactor_R001.Pdl) SCE Training Curriculum Page 15 of 42 To be used only at Educational and R&D Facilities PA Module P03-01, Edition 09/2013 Unrestricted / © Siemens AG 2013. All Rights Reserved P03-01_AdvancedLayout_R1309_en.doc
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Industry Sector, IA&DT 11. Now, in the Object Properties, first change the geometry corresponding to your resolution (for example, 1024x616 at 1024X768) and the background colors to ‘white’. For the color setting to be accepted, the static in the global color scheme has to be switched to ‘No‘. ( Object Properties Colors Background color white Effects Global Color scheme No) SCE Training Curriculum Page 16 of 42 To be used only at Educational and R&D Facilities PA
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Industry Sector, IA&DT 12. Next, from the project library, drag in the face plate for reactor R001. ( View Library Project Library Reactor_V1_0) 13. In the picture ‘Reactor_R001.Pdl’, ungroup the group with the reactor in the center. ( Group Ungroup) SCE Training Curriculum Page 17 of 42 To be used only at Educational and R&D Facilities PA Module P03-01, Edition 09/2013 Unrestricted / © Siemens AG 2013. All Rights Reserved P03-01_AdvancedLayout_R1309_en.doc
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Industry Sector, IA&DT 14. Next, select in the object palette Smart objects and then ‘Bar‘. Then position the bar over the reactor tank. ( Object Palette Standard Smart Objects Bar) SCE Training Curriculum Page 18 of 42 To be used only at Educational and R&D Facilities PA Module P03-01, Edition 09/2013 Unrestricted / © Siemens AG 2013. All Rights Reserved P03-01_AdvancedLayout_R1309_en.doc
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Industry Sector, IA&DT 15. Now, in the configuration dialog, open the tag selection and as data source the ES variables; then open the hierarchy ‘A1_multipurpose_plant/T2_reaction/reactor R001/ A1T2L001/A1T2L001/Monitor…‘. On the right side, select the tag ‘PV#Value‘. ( ES Variables A1_multipurpose_plant/T2_reaction/reactor R001/A1T2L001/ Monitor_A1T2L001/PV#Value OK) 16. Next, select the maximum and minimum value, ( Update: Upon change Maximum value: 1000 Minimum val
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Industry Sector, IA&DT 17. Now, the display is positioned exactly over the reactor and some levels are moved to the back (Arrange Within the level One to back) for the stirrer, the heater and the labeling to be visible again; then open the Properties for additional adaptations. ( Properties) 18. In the ‘Properties’ change to ‘Other‘ the 'TooltipText‘ in ‘A1T2L001‘. ( Properties Other Tooltip Text A1T2L001 ( OK) SCE Training Curriculum Page 20 of 42 To be used on
