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Instructions - Parts List
™
PrecisionSwirl
310554V
Module
ENG
An orbital dispenser used to apply sealant and adhesive materials for a variety of
applications.
Part No. 241658, 234029, 289911 and 289912
3500 psi (24.1 MPa, 241 bar) Maximum Fluid Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for List of Models.
U.S. Patent No. 6,499,673
EU Patent No. 0852160
POWER MOTOR FAULT RUN
MAIN
RUN / ENABLE
CONTROL
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List of Models List of Models Tool Mounted Dispensers Tool Mount Part No. 241658, Series A PrecisionSwirl Orbital Dispenser and Control Assembly Kit includes 233123, 243403, 617829, 617870 and 918616. Part No. 234029, Series A PrecisionSwirl Orbital Dispenser and Control Assembly Kit includes 233123, 243402, 617829, 617870 and 918616. Part No. 289911, Series A PrecisionSwirl Orbital Dispenser and Control Assembly Kit includes 233123, 289261, 617829, 617870 and 918616. Part No. 289912, Se
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List of Models Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Control Assembly Service . . . . . . . . . . . . . . . . . . . 26 Tool Mounted Dispensers . . . . . . . . . . . . . . . . . . 2 Servicing the Control Assembly . . . . . . . . . . . . . 26 Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . 2 Lamp Button and Switch Removal . . . . . . . . . . . 26 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Lamp Bu
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Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and
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Warnings WARNING SKIN INJECTION HAZARD Spray from the applicator, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. � Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgical treatment. � Do not point the applicator at anyone or at any part of the body. � Do not put hand or fingers o
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Warnings WARNING TOXIC FLUID OR FUMES HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, swallowed, or inhaled. � Provide fresh air ventilation to avoid the buildup of vapors from the fluid being dispensed. � Know the specific hazards of the fluid you are using. � Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state, and national guidelines. � Always wear protective eyewear, glov
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Warnings 310554V 7
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Unpacking and Repacking Unpacking and Repacking 2. Place the orbital dispenser and any loose or dam- Unpacking the Product aged parts in the same bag and box used in the original shipment. Fill the box with filler material to The PrecisionSwirl orbital dispenser and control assem- minimize the possibility of damage. bly were carefully packaged for shipment by Graco. When the package arrives, perform the following proce- 3. Seal the box tightly to protect its contents and pre- dure to unpa
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PrecisionSwirl Overview PrecisionSwirl Overview PrecisionSwirl Capabilities The PrecisionSwirl orbital dispenser is regulated through the control assembly. The orbital dispenser is used to swirl sealant and adhesives in a variety of appli- cations. In a basic robotic system, the control assembly serves as the interface between the robot controller and the orbital dispenser via an interface cable. Refer to Robot Interface Cable Assembly on page 52. The orbital dispenser is operated eithe
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PrecisionSwirl Overview 4 Automatic control cable (PrecisionSwirl). Also PrecisionSwirl in Basic Robotic called robot interface cable in this manual. System 5 6, 9, or 15 ft (1.8, 2.7, or 4.6 m) flexible motor cable for robot mounting (PrecisionSwirl) FIG. 3 shows the PrecisionSwirl components in a basic 6 55 ft (16.8 m) motor cable (PrecisionSwirl) robotic system. The following list identifies the Preci- 7 Dispense valve (not included) sionSwirl components: 8 Sealer robot 9 Robot contro
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Installing the Control Assembly Installing the Control Assembly To install the control assembly: Mounting the Control Assembly � Prepare to install the control assembly 1. Select a location to mount the PrecisionSwirl control assembly. Keep the following in mind: � Mount the control assembly Allow sufficient space for mounting and using the equip- ment: � Ground the control assembly (electrically) � Mount the control assembly approximately 24-67 in. � Connect control assembly to a power sou
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Installing the Control Assembly Mounting the Control Assembly (continued) 7.05 4x 0.13 in. (8 mm) diameter (171.1 mm) mounting holes 14.50 (368.3 mm) 16.00 14.50 (406.4 mm) (368.3 mm) 16.00 (152.4 mm) NOTE: Hidden lines depict the hole pattern for mounting the control assembly. NOTE: Conrol assembly must be readily accessible and located 24-67 in. (0.6-1.7 m) above the floor. 7/8 in. diameter Motor cable Robot control hole for power cable connector connector supply entry. FIG. 4 12 310554V
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Installation Installation Grounding the Control Assembly CAUTION If power and grounding connections are not done properly, the equipment may be damaged and the FIRE, EXPLOSION, AND ELECTRIC SHOCK warranty will be voided. HAZARD To reduce the risk of fire, explosion, or electric shock: CAUTION � The PrecisionSwirl control assembly must be elec- To help avoid damage to equipment, make sure that trically connected to a true earth ground; the the robot and PrecisionSwirl equipment are grounded
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Installation Connecting the Control Assembly to a Power Source Perform the following procedure to connect the control To connect the control assembly to the electrical source: assembly to a power source. 1. Shut off system power at the main circuit breaker. 2. Locate the opening on the bottom of the control assembly, labeled POWER SUPPLY. See FIG. 6. ELECTRIC SHOCK HAZARD Do not connect the PrecisionSwirl control assembly to a power source unless you are a trained electrician. Failure to fol
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Installation Connecting the Control Assembly to a Power Source (continued) L2/N PE/GND Power Terminals L1 FIG. 7 Checking Resistance Between the Control Assembly and the True Earth Ground FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD To reduce the risk of fire, explosion, or electric shock, the resistance between the supply unit components and true e
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Installing the Dispense Valve Installing the Dispense Valve To install the dispense valve: � Mount the dispense valve � Connect the air lines � Connect material hose Mounting the Dispense Valve Attach the dispense valve to the mounting bracket on a stationary support or robotic arm, using two socket head screws (38) and flat washers (39). The customer must provide a four–way pneumatic valve, activated by a separate on/off dispense sig- nal via the robot, to control material flow. Connecti
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Installing Cable Assemblies Installing Cable Assemblies � Keep cables from rubbing against other components CAUTION or machinery. Always make connections to the control assembly with power turned off. � If a lot of robot wrist motion is required, leave suffi- cient cable length to allow for the motion, avoiding any cable droops that may interfere with the machin- Connecting the Motor Control ery or substrate. Cable � Route and secure the 7 in. motor cable to minimize Motor control cables
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Installing Cable Assemblies Connecting the Motor Control Cable (continued) Motor Control Cable (15 ft) Motor Control Cable (55 ft) ti0657B FIG. 9 18 310554V
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Installing Cable Assemblies 5. Check the connections to ensure the cable is con- Connecting the Automatic nected correctly. Control Cable Automatic control cable receptacle CAUTION Always make connections to the control assembly with power turned off. The PrecisionSwirl control assembly is provided with a 9–pin receptacle for the robot interface cable. Any wiring from an external source, such as a robot controller, must follow the robot manufacturer’s instructions and must compl
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Verifying Ground Continuity Verifying Ground Continuity 3. Fluid and air hoses: use only electrically conductive Verifying Ground Continuity material and air hoses. Verify ground continuity between: 4. Dispense gun: obtain grounding through the con- nection of the hose, or cable. � True earth ground and the control assembly ground terminal 5. Air compressor: follow the manufacturer’s recom- mendations. � The orbital dispenser and the robot 6. Object being sprayed: according to local code. Adj
