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Operator’s Manual
Serial Number Range
after 00000
ANSI/CSA
Z-45 25
North America
South America
Asia
Z-45 25J
AUS
IC Power
Australia
with
Maintenance
Information
Fourth Edition
First Printing
Part No. 114339
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Operator's Manual Fourth Edition � First Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Introduction ..............................................................
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Fourth Edition · First Printing Operator's Manual Introduction Owners, Users and Operators: Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: Danger 1 Comply with employer, job site and Failure to obey the instructions and governmental rules. safety rules in this manual will 2 Read, understand and
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Operator's Manual Fourth Edition · First Printing Introduction Hazard Classification Intended Use Genie uses symbols, color coding and signal words This machine is intended to be used only to lift to identify the following: personnel, along with their tools and materials to an aerial work site. Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety Safety Sign Maintenance messages that follow this symbol to avoid possible injury or death. Replace any missing
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Fourth Edition · First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Crush Hazard Burn Hazard Fire Hazard Explosion Hazard Electrocution Hazard Electrocution Fall Hazard Crush Hazard Tip-over Hazard Tip-over Hazard Hazard Keep off this Keep away from Maintain required Keep away from Only trained surface. moving parts. clearance. path of moving maintenance platform. personnel should access compartments. Recovery procedure if tilt alarm sounds while elevated. 3 3 Read the No
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Operator's Manual Fourth Edition · First Printing Symbol and Hazard Pictorials Definitions Lanyard Wheel load Voltage rating for Pressure rating for Replace tires with attachment point power to platform air line to platform tires of same specification. Tie-down Tie-down instructions instructions 4 Z-45/25 � Z-45/25J Part No. 114339
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Fourth Edition · First Printing Operator's Manual General Safety Safety signs and locations Part No. 114339 Z-45/25 � Z-45/25J 5
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Operator's Manual Fourth Edition · First Printing General Safety Safety signs and locations 6 Z-45/25 � Z-45/25J Part No. 114339
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Fourth Edition · First Printing Operator's Manual General Safety Safety signs and locations Part No. 114339 Z-45/25 � Z-45/25J 7
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Operator's Manual Fourth Edition · First Printing General Safety Safety signs and locations 8 Z-45/25 � Z-45/25J Part No. 114339
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Fourth Edition · First Printing Operator's Manual General Safety Safety signs and locations Part No. 114339 Z-45/25 � Z-45/25J 9
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Operator's Manual Fourth Edition · First Printing General Safety Safety signs and locations 10 Z-45/25 � Z-45/25J Part No. 114339
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Fourth Edition · First Printing Operator's Manual Personal Safety Fall Protection Personal fall protection equipment (PFPE) is required when operating this machine. Occupants must wear a safety belt or harness in accordance with governmental regulations. Attach the lanyard to the anchor provided in the platform. Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. All PFPE must comply with applicable governmental regulations, an
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Operator's Manual Fourth Edition · First Printing Work Area Safety Do not use the machine as a ground for welding. Electrocution Hazards Do not operate the machine during lightning or This machine is not electrically insulated and will storms. not provide protection from contact with or proximity to electrical current. Tip-over Hazards Occupants, equipment and materials shall not exceed the maximum platform capacity. Maximum platform capacity 500 lbs 227 kg Maximum occupants 2 Maximum capaci
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Fourth Edition · First Printing Operator's Manual Work Area Safety Do not raise or extend the boom unless the Do not raise the boom when wind speeds may machine is on a firm, level surface. exceed 28 mph / 12.5 m/s. If wind speeds exceed 28 mph / 12.5 m/s when the boom is raised, lower the boom and do not continue to operate the machine. Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will
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Operator's Manual Fourth Edition · First Printing Work Area Safety Do not push the machine or other objects with the Z-45/25 and Z-45/25J Narrow Base Models: boom. Do not use air-filled tires. These machines are equipped with foam-filled tires. Wheel weight and Do not contact adjacent structures with the boom. proper counterweight configuration are critical to stability. Do not tie the boom or platform to adjacent structures. Z-45/25 and Z-45/25J models equipped with Aircraft Protection Package:
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Fourth Edition · First Printing Operator's Manual Work Area Safety Do not transport tools and materials unless they are Operation on Slopes Hazards evenly distributed and can be safely handled by person(s) in the platform. Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rating of Do not use the machine on a moving or mobile the machine. Slope rating applies only to machines surface or vehicle. in the stowed position. Be sure all tires are in good con
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Operator's Manual Fourth Edition · First Printing Work Area Safety Fall Hazards Collision Hazards Occupants must wear a Be aware of limited sight safety belt or harness in distance and blind spots accordance with when driving or operating. governmental regulations. Be aware of the boom position and tailswing when Attach the lanyard to the rotating the turntable. anchor provided in the platform. Check the work area for overhead obstructions or other possible hazards. Do not sit, stand or climb
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Fourth Edition · First Printing Operator's Manual Work Area Safety Do not operate a boom in the path of any crane Explosion and Fire Hazards unless the controls of the crane have been locked Do not start the engine if you smell or detect liquid out and/or precautions have been taken to prevent petroleum gas (LPG), gasoline, diesel fuel or other any potential collision. explosive substances. No stunt driving or horseplay while operating a Do not refuel the machine with the engine running. machi
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Operator's Manual Fourth Edition · First Printing Work Area Safety Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Explosion Hazard Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas. Electrocution Hazard Avoid contact with electrical terminals. Lockout After Each Use 1 Select a
