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OPERATION MANUAL
MODEL T803
CO /O ANALYZER
2 2
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2011-2013 07276B DCN 6418
Teledyne Advanced Pollution Instrumentation 14 January 2013
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ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications. Founded in San Diego, California, in 1988, TAPI introduced a complete line of Air Quality Monitoring (AQM) instrumentation, which comply with the United States Environ
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SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual; the safety symbols are also located inside the instrument. It is imperative that you pay close attention to these messages, the descriptions of which are as follows: WARNING: Electrical Shock Hazard HAZAR
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Teledyne API T803 CO2/O2 Analyzer Operation Manual CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivante
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WARRANTY WARRANTY POLICY (02024F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service and support will be available. COVERAGE After the warranty period and throughout the equipment lifetime, TAPI stands ready to provide on-site or in-plant service at reasonable rates similar t
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ABOUT THIS MANUAL This T803 Operation Manual, PN 07276, is comprised of multiple documents in PDF format, as listed below. Part No. Rev Name/Description 06759 B T803 Operation Manual, top level assy 06763 C Appendix A Menu Trees, software version A.2 (E-Series), 1.0.0 (T-Series) 07269 A Spare Parts List (located in Appendix B of this manual) 06532 B Warranty / Repair Form, Appendix C Documents included in Appendix D 06294 A Interconnect Wire List 06407 A Interconnect Diagram 05803
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Teledyne API T803 CO2/O2 Analyzer Operation Manual REVISION HISTORY T803 Operation and Maintenance Manual, PN07276 Date Rev DCN Description 2013 January 14 B 6418 Administrative updates and Specs corrections 2011 March 11 A 6006 Initial Release viii 07276B DCN6418
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TABLE OF CONTENTS ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) ...................................................................... i Safety Messages...............................................................................................................................................iii Warranty ............................................................................................................................................................ v About This Man
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Teledyne API T803 CO2/O2 Analyzer Operation Manual 5.8. SETUP MORE VARS: Internal Variables (VARS)...............................................................................77 5.9. SETUP MORE DIAG: Using the Diagnostics Functions ....................................................................80 5.9.1. Accessing the Diagnostic Features.......................................................................................................81 5.10. Using the T803 Analyzer’s Ana
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Teledyne API T803 CO2/O2 Analyzer Operation Manual Table of Contents 9.3. Assessing Calibration Quality.....................................................................................................................166 9.4. Calibration of the T803’s Electronic Subsystems.......................................................................................167 9.4.1. Pressure Calibration.......................................................................................................
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Teledyne API T803 CO2/O2 Analyzer Operation Manual 12.3. Operation within the T803 Analyzer .........................................................................................................208 12.4. Pneumatic Operation................................................................................................................................209 12.5. Flow Rate Control...................................................................................................................
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Teledyne API T803 CO2/O2 Analyzer Operation Manual Table of Contents Figure 7-1: Default DAS Channel Setup......................................................................................... 133 Figure 7-2: APICOM Remote Control Program Interface ............................................................... 148 Figure 7-3: APICOM User Interface for Configuring the DAS ........................................................ 149 Figure 9-1: Pneumatic Connections Using Bottled Span Gas.
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Teledyne API T803 CO2/O2 Analyzer Operation Manual Table 5-7: Test Channels Functions available on the T803’s Analog Output ................................. 96 Table 5-8: Concentration Alarm Default Settings .......................................................................... 100 Table 6-1: COM Port Communication Modes................................................................................ 104 Table 6-2: Ethernet Status Indicators .............................................
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PART I – GENERAL INFORMATION AND SETUP 07276B DCN6418 15
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Section 1 General Information Teledyne API T803 CO2/O2 Analyzer Operation Manual This page intentionally left blank. 16 07276B DCN6418
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1. INTRODUCTION, FEATUERES, AND OPTIONS 1.1. T803 OVERVIEW The Model T803 Carbon Dioxide/Oxygen Analyzer (T803 CO2/O2 Analyzer) is a microprocessor-controlled analyzer that determines the concentration of molecular carbon dioxide (CO2) and oxygen (O2) in the sample gas drawn through the instrument. It uses infrared absorption to measure CO2 concentration and paramagnetic technology to measure O2 concentration. The Model T803 analyzer’s multi-tasking software gives the ability to track
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Introduction, Featueres, and Options Teledyne API T803 CO2/O2 Analyzer Operation Manual HAZARD OXYGEN IS A STRONG OXIDIZER. This is a general purpose instrument designed for usage in nonhazardous areas. Ensure that all safety precautions related combustible gases are followed. Before working with the casing open, be sure to turn off power to the analyzer, and perform air or N gas purging of not only the analyzer inside, but also the sample gas 2 line. In addition, carefully preven