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10" TABLE SAW
MODEL G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PRO
INSTRUCTION MANUAL
G1022SM
G1022Z
G1022ZF
&
G1022PRO
G1022ZFX
COPYRIGHT © MARCH, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CONFIG-
URATI
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of w
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Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................................................4-7 2. CIRCUIT REQUIREMENTS 110V OPERATION ......................................................................................................................................8 220V OPERATION ...........................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. I
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 16. REDUCE THE RISK OF UNINTENTION- sure your extension cord is in good condi- AL STARTING. On machines with mag- tion. Conductor size should be in accor- netic contact starting switches there is a dance with the chart below. The amperage risk of starting if the machine is bumped or rating should be listed on the motor or tool jarred. Always disconnect from power nameplate. An undersized cord will cause a source before adjust
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Additional Safety Instructions For Table Saws 1. ALWAYS use blade guard, splitter and 8. MOVE the rip fence out of the way when anti-kickback fingers on all ''through-saw- crosscutting. ing'' operations. Through-sawing opera- tions are those when the blade cuts com- 9. NEVER use the miter gauge and rip fence pletely through the workpiece as in ripping at the same time. or crosscutting. 10. NEVER attempt to free a stalled saw blade 2. AVOID KICKBACKS. A condition in which without first turning th
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Safety Accessories Statistics prove that most common acci- dents among table saw users can be Push Sticks linked to kickback. Kickback is typically The use of push sticks, particularly when cutting defined as the high-speed expulsion of small or narrow workpieces, provides a double stock from the table saw toward its opera- benefit for saw operators. The push stick pro- tor. In addition to the danger of the opera- vides added leverage, enabling the operator to tor or others in the area being str
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Featherboards Easily made from scrap stock, featherboards provide an added degree of protection against kickback as shown in Figure 4. To make a featherboard, cut a 30-40° angle at one end of the board and make a number of end cuts at 1 approximately ⁄4" apart and 2" to 3" deep. We also offer a number of featherboards in the Grizzly catalog. Figure 2. Zero Clearance Table Inserts. Push Paddles Featherboards Push paddles provide added leverage and sup- port when ripping or crosscutting wide work-
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Common Definitions, Terms and Phrases The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive Non-Thru Cut: A sawing operation that requires mechanism, to which the cutting blade is the removal
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SECTION 2: CIRCUIT REQUIREMENTS 110V Operation The Model G1022SM, Z and ZF motors are prewired to operate at 110V. See Figure 5 for a typical 110V installation. G1022SM and G1022Z: Under normal 110V use, the Models G1022SM and Z motors draw approximately 16 amps. We recommend a 20 amp circuit breaker or a 20 amp slow-blow fuse. G1022ZF: Under normal 110V use, the Model G1022ZF motor draws approximately 17 amps. We recom- Figure 5. Typical 110V 3-prong plug and outlet. mend a 20 amp circuit brea
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220V Operation G1022ZFX and G1022PRO: The motors supplied with the Models G1022ZFX and G1022PRO are prewired to operate at 220V. The Models G1022ZFX and G1022PRO are not supplied with a plug; therefore, a suitable 220V plug must be wired in. When operating at 220V, we recommend using a NEMA-style 6-15 plug and outlet as shown in Figure 6A. You may also “hard-wire” the machine directly to your panel, provided you place a disconnect switch near the machine. Check the electrical codes in your area
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Grounding Extension Cords In the event of an electrical short, grounding pro- We do not recommend the use of extension cords vides electric current a path of least resistance to with 220V equipment. It is much better to arrange reduce the risk of electrical shock. This tool is the placement of your equipment and the installed equipped with an electric cord having an equip- wiring to eliminate the need for extension cords. ment-grounding conductor which must be proper- Should it be necessary to u
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SECTION 3: INTRODUCTION Item G1022SM G1022Z G1022ZF G1022ZFX G1022PRO Extension Sheet Metal Cast Iron Cast Iron Cast Iron Cast Iron Wings ® ® ® Standard T-Slot Fence Shop Fox Shop Fox Shop Fox Classic Rip Fence Standard Standard Orange Adjustable Slot Adjustable Slot Adjustable Slot Miter Gauge 1.5 H.P.-110/220V 1.5 H.P.-110/220V 1.5 H.P.-110/220V 2 H.P.-110/220V 2H.P.-110/220V Motor 110V 110V 110V 220V 220V Pre-Wired Body Mounted Body Mounted Rail Mounted Rai
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Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below: Read the manual before assembly and opera- Grizzly Industrial, Inc. tion. Become familiar 1203 Lycoming Mall Circle with the machine and its Muncy, PA 17756 operation before begin- Phone: (570) 546-9663 ning any work. Serious Fax: (800) 438-5901 personal injury may E-Mail: techsupport@grizzly.com result if safety or opera- Web Site: http://www
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Unpacking Piece Inventory The Model G1022 Series is shipped from the After all the parts have been removed from the car- manufacturer in a carefully packed carton. If you ton, you should have: discover the machine is damaged after you have signed for delivery, immediately call Customer 1. Stand Components Service for advice. 2. Extension Wings (2) 3. V-Belt When you are completely satisfied with the con- 4. Motor with Pulley dition of your shipment, you should inventory its 5. Motor Bracket pa
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Hardware Contents Guide Rail & Extension Wing Hardware Bag Plastic Belt Guard Hardware Bag Qty Description Qty Description 1 8 Special Rail Bolt (SM & Z) 1 Hex Bolt ⁄4"-20 x 2" 1 8 Fence Rail Spacer (SM & Z) 1 Flat Washer ⁄4" 4Flat Washer M10 (SM & Z) 1Sleeve 1 4Hex Nut M10-1.5 (SM & Z) 1Wing Nut ⁄4"-20 4 Fence Rail Plug (SM & Z) 1 Plastic Belt Guard 6 Flat Washer M10 x M4 Thick 6 Hex Bolt M10-1.5 x 25 Motor Mount Hardware Bag 2 Hand Wheel Knob Qty Description Floor Stand Hardware Bag 4 Hex Bol
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R R R R R R E E E E E R R E T T T T T R E E R R R T R E E E E E E T T E E E E E T T T E E T T M M M M M E E E M E E M M M M M A A A M M A A A A A A A A I I I A I I I A I I I I I I I D D D D D D D D D D D D D Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! Lock Wing 5 ⁄8'' Nut Nut # 10 Countersunk Thumb 1 ⁄4'' Phillips Phillips Screw Slotted Head Head Screw Screw Screw 5 ⁄16'' 9 ⁄16'' 3 ⁄8'' Carriage Button Cap Flange Bolt Head Screw Bolt
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy oil FLOOR LOAD to protect them from corrosion during shipment. Your Model G1022 Series represents a medium Remove this protective coating with a solvent load in a small footprint. Most commercial or cleaner or citrus-based degreaser such as home shop floors should be sufficient to carry the Grizzly’s G7895 Degreaser. Avoid chlorine-based weight of the Model G1022 Series. If you question solvents as they may damage painted
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SECTION 4: ASSEMBLY Beginning Assembly Stand Assembly The Model G1022 Series is supplied with a heavy-duty stand. To assemble the stand: Disconnect power to the machine when perform- 1. Fasten the plastic feet to all four legs using ! ing any maintenance, the M10-1.5 x 25 hex bolts, 10MM flat wash- assembly or adjust- ers and M10-1.5 hex nuts as shown in ments. Failure to do this Figure 7. may result in serious personal injury. Keep loose clothing rolled up and out of the way of machinery and ke
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3. Attach the short upper and lower side braces 6. Note the location of the mounting holes on to one of the assembled side panels. Use the the top of the stand. Turn the table saw body M8 - 1.25 x 16 carriage bolts, 8MM flat wash- upside-down and place the dust hood and ers and M8-1.25 hex nuts as shown in adapter assembly over the bottom of the Figure 9. table saw body with the dust port flange pointed up. All Models: 7. Align the holes at the four corners. Place the assembled stand upside do
