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10" TABLE SAW
INSTRUCTION MANUAL
MODELS G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PROZ, & G1022PROZX
G1022SM
G1022Z
G1022ZF
&
G1022PROZ
G1022ZFX
&
G1022PROZX
(Not Shown)
COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEI
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of w
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Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS....................................................................4 AVOIDING KICKBACK ................................................................................................................................5 SAFETY ACCESSORIES .................................................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. I
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 14. MAINTAIN TOOLS WITH CARE. Keep sure your extension cord is in good condi- tools sharp and clean for best and safest tion. Conductor size must be in accor- performance. Follow instructions for lubri- dance with the chart below. The amperage cating and changing accessories. rating is listed on the motor or tool name- plate. An undersized cord will cause a drop 15. DISCONNECT TOOLS before servicing in line voltage resulting
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Additional Safety Instructions For Table Saws 1. THRU-SAWING: Use blade guard, splitter, 8. CROSSCUTTING: Move the rip fence out and anti-kickback fingers on all thru-saw- of the way when crosscutting. ing operations. See Page 12 for the defin- ition of thru-sawing. 9. MITER GAUGE/RIP FENCE: Never use the miter gauge and rip fence at the same 2. KICKBACK: Use anti-kickback devices time. during ALL cutting operations. If you do not have a complete understanding of how 10. STALLED BLADE: Never att
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Avoiding Kickback Safety Accessories Failure to understand how and why kick- Not using safety accessories could cause back occurs could cause serious person- serious personal injury. Learn how to cor- al injury. DO NOT operate this table saw if rectly use each safety accessory. you do not have a clear understanding of kickback, and how it occurs. Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double Statistics prove that most common accidents
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Zero Clearance Table Inserts Push Paddles Ideal for use when ripping thin strips or making Push paddles provide added leverage and sup- bevel cuts, these prevent tearout and jammed port when ripping or crosscutting wide work- blades by supporting material close to the blade. pieces as shown in Figure 3. We offer a number of push paddles in the Grizzly catalog. Use the standard table insert as a template when creating additional inserts from wood or plywood. Slots can be custom cut for specific
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SECTION 2: INTRODUCTION G1022 Versions Features SM Z ZF ZFX PROZ PROZX Extension Sheet Metal Slotted Cast Iron Slotted Cast Iron Slotted Cast Iron Solid Cast Iron Solid Cast Iron Wings ® ® ® ® Standard T-Slot Fence SHOP FOX Heavy-Duty SHOP FOX Heavy-Duty SHOP FOX Classic SHOP FOX Heavy-Duty Rip Fence Standard Standard Adjustable Slot Adjustable Slot Adjustable Slot Adjustable Slot Miter Gauge 1.5 HP-110/220V 1.5 HP-110/220V 1.5 HP-110/220V 2 HP-110/220V 2HP-110/220V 2HP-110/220V Motor 110V 110V
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Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below: Lack of familiarity with this manual could Grizzly Industrial, Inc. cause serious person- 1203 Lycoming Mall Circle al injury. Become Muncy, PA 17756 familiar with the con- Phone: (570) 546-9663 tents of this manual, Fax: (800) 438-5901 including all the safety E-Mail: techsupport@grizzly.com warnings. Web Site: http://www.grizzly.com The spec
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SECTION 3: CIRCUIT REQUIREMENTS 110V Operation If the machine is not wired correctly a fire could result. Make sure your wiring, recep- tacle, plug, and circuit breaker can handle the current draw of the machine. If you are not sure that your electrical circuit can han- dle the current draw, get a qualified electri- cian to test your electrical system and do any required upgrades. Do not attempt to modify an existing circuit by only replacing Figure 5. Typical 110V 3-prong plug and outlet. the c
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The Models ZFX, PROZ, & PROZX do not come 220V Operation with a plug. When operating at 220V, use a NEMA-style 6-15 plug and receptacle as shown in Figure 6. If the machine is not wired correctly a fire could result. Make sure your wiring, recep- tacle, plug, and circuit breaker can handle the current draw of the machine. If you are not sure that your electrical circuit can han- dle the current draw, get a qualified electri- cian to test your electrical system and do any required upgrades. Do no
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In the event of an electrical short, grounding pro- Grounding vides electric current a path of least resistance to reduce the risk of electrical shock to the operator. Ground the power cord and this machine in accor- dance with all local codes and ordinances. Electrocution or a fire could result if the table Operating the machine when it is not properly saw is not grounded cor- grounded can result in electric shock or electro- rectly. Make sure all cution. electrical circuits are grounded. DO
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SECTION 4: MACHINE FEATURES Kerf: The resulting cut or gap made by a saw Terms and Definitions blade. Kickback: A condition in which the wood is The following is a list of common definitions, thrown back towards an operator at a high rate terms and phrases used throughout this manual of speed. as they relate to this table saw and woodworking in general. It is important that you read and Miter Gauge: A component that controls the become familiar with them before assembling, wood stock movement w
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shaped channel along the edge of wood stock. Main Features Splitter: Metal plate attached to the back of the blade guard that maintains the kerf opening in Set up and operation instructions will be easier to the wood when performing a cutting operation. understand if you become familiar with the loca- 1 tion and names of the basic features. Standard Kerf: ⁄8" gap made with a standard blade. Match up the feature list below with the letters in Figure 7 to identify the table saw feature loca- Strai
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SECTION 5: SET UP Unpacking Piece Inventory The Model G1022 Series Table Saws are When you are completely satisfied with the con- shipped from the manufacturer in carefully dition of your shipment, you should inventory its packed cartons. If you discover the machine is parts. damaged after you have signed for delivery, immediately call our Customer Service for advice. Sharp edges on metal parts may cause person- al injury. Examine the The Model G1022 Series edges of all metal parts is a heavy ma
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1 2 12 9 8 10 11 13 14 19 7 15 18 6 5 16 17 4 3 Figure 8. Rip fence, rails and extension wings will vary depending on the model. After all the parts have been removed from the carton, you should have: 9. Motor with Pulley 1. Fence Unit (Separate Box with Models ZF, ZFX, 10. Miter Gauge PROZ, & PROZX) 11. Dado Insert 2. Extension Wings (2) 12. Standard Insert - Model SM: Sheet Metal 13. Arbor Wrench - Models Z, ZF, & ZFX: Slotted Cast Iron 14. Blade Guard Bracket - Models PROZ & PROZX: Solid Ca
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Hardware Contents Qty Description 1 1 Hex Bolt ⁄4"-20 x 2" 1 1 Flat Washer ⁄4" Qty Description 1Sleeve 8 Special Rail Bolt (SM & Z) 1 1Wing Nut ⁄4"-20 8 Fence Rail Spacer (SM & Z) 1 Plastic Belt Guard 4 Flat Washer M10 (SM & Z) 4Hex Nut M10-1.5 (SM & Z) Plastic Belt Guard Hardware Bag 4 Fence Rail Plug (SM & Z) 6 Flat Washer M10 x M4 Thick 6 Hex Bolt M10-1.5 x 25 Qty Description 2 Hand Wheel Knob 4 Hex Bolt M8-1.25 x 25 8 Flat Washer M8 Guide Rail & Extension Wing Hardware Bag 4 Hex Nut M8-1.25
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R R R R R R E E E E E R R E T T T T T R E E R R R T R E E E E E E T T E E E E E T T T E E T T M M M M M E E E M E E M M M M M A A A M M A A A A A A A A I I I A I I I A I I I I I I I D D D D D D D D D D D D D Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! Lock Wing 5 ⁄8'' Nut Nut # 10 Countersunk Thumb 1 ⁄4'' Phillips Phillips Screw Slotted Head Head Screw Screw Screw 5 ⁄16'' 9 ⁄16'' 3 ⁄8'' Carriage Button Cap Flange Bolt Head Screw Bolt S
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Floor Load oil to protect them from corrosion during ship- The Model G1022 Series Table Saws are a heavy load with a medium footprint. Most commercial or ment. Remove this waxy oil with a solvent clean- home shop floors should be sufficient to carry the er or citrus-based degreaser such as Grizzly’s weight of the machine. Reinforce the floor if you G7895 Degreaser. To clean thoroughly, some question its ability to support
