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WXTECH
Technical Instructions Printers OEM Info Tools 1
Canon LBP-2460 Part Number: C3909A Needle Nose Pliers
Data Products DD524 Gram Load: 840 grams Small Flat Blade Screwdriver
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LOS ANGELES, USA HP 5Si, 5Si MX, 5Si Mopier Yield @ 5%: 15,000 pgs #2 Phillips Head Screwdriver
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Int’l +1 818 837.8100
Lexmark Optra N Model 240 Resolution: 600 dpi Soft Lint-Free Cloth/ Damp Cloth
FAX 1 800 394.9910
QMS 2425-2425 EX 5/
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2 WX Technical Instructions Photo 3 Step 3 Just like the HP4 cartridge, the two halves of the cartridge can now be separated. (See Photo 3) Notes Step 4 Set the hopper aside. If you have a waste hopper fixture, set the waste hopper in the fixture. If not, place the waste hopper on the table. Photo 4 (See Photo 4) Step 5 The drum axle is a metal rod that goes through the center of the drum end to end. On the large gear end of the axle is a small white plastic retaining ring. Using a drift punch a
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WX Technical Instructions 3 Photo 8 Step 8 Remove the two Phillips head screws hold- ing the wiper blade and remove the blade. Notes Be careful not to break the plastic position- ing posts. (See Photo 8) Step 9 Photo 9 Empty out the waste toner and clean felts and foam with a vacuum or compressed air. (See Photo 9) NOTE: Be careful not to damage felts, foam or the mylar recovery blade, as this can cause leaks. If the felts or foam are damaged or worn, replace. Step 10 Photo 10 Apply OPC protecto
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4 WX Technical Instructions Photo 14 Step 14 Install the retaining ring. (See Photo 14) Notes Step 15 Set waste hopper aside and cover. Step 16 If you have a toner hopper fixture, place toner hopper in fixture or place toner hopper on the workbench. Photo 17 Step 17 Remove the two screws holding the end cap on the gear side of the toner hopper. (See Photo 17) Photo 18 Step 18 Before removing the end cap, lift the bias strip off its positioning post next to the doctor blade. (See Photo 18) Photo
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WX Technical Instructions 5 Photo 21a Step 21 Lift out mag roller. Remove the mag roller stabilizer, mag roller sleeve bearing and Notes mag roller sleeve bushing from the non- gear side of the mag roller and clean. (See Photo 21a and 21b) Use compressed air or a vacuum and remove the extra toner off the mag roller. Use mag roller cleaner to remove any residue built up on mag roller. NOTE: If you are going to have your mag Photo 21b rollers coated or replaced, you’ll need to remove the mag roll
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6 WX Technical Instructions Photo 24 Step 24 The bars are the same so don’t worry about getting them mixed up. Also, remove the toner paddle bar felt washers. Notes Look at the washers to make sure toner is not leaking through them. After a few cycles, these felt washers will wear out and need to be replaced. (See Photo 24) Photo 25 Step 25 Remove toner sensing bar. Make sure you don’t lose the toner sensor bar seal. Clean the sensor bar with a cloth and alcohol. NOTE: Do not bend the sensor bar
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WX Technical Instructions 7 Photo 28b Step 28 cont. NOTE: The two halves of the toner hopper are still held together by two pins. Notes Carefully pull the two halves apart. (See Photo 28b) Photo 29 Step 29 Use a razor knife to cut off plastic posts at the base on the non-plug side of the car- tridge. These are removed so a seal can be used. (See Photo 29) Photo 30 Step 30 Using needle nose pliers, pinch the retain- ing clips of the agitator, and remove the agitator drive assembly. Remove the to
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8 WX Technical Instructions Photo 33 Step 33 Remove fill plug and fill with toner. (See Photo 33) Notes Photo 34 Step 34 Use compressed air or a vacuum and clean the toner hopper seal channel end foam on the back of the mag roller sec- tion. Wipe off the back of the mag roller section. (See Photo 34) NOTE: If these foam pads are damaged, they need to be replaced. Photo 35 Step 35 These foam strips stop the cartridge from leaking after it has been split. The foam strips are applied right across t
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WX Technical Instructions 9 Photo 38 Step 38 Reinstall the toner paddle bar felts and the bar gears that hold them in. Then Notes install toner sensor bar. (See Photo 38) Photo 39 Step 39 Put a little fresh toner on the doctor blade and reinstall. (See Photo 39) Photo 40 Step 40 Place the mag roller bushing, mag roller bearing, and the mag roller stabilizer back on the mag roller. Install mag roller back onto toner hopper. (See Photo 40) Photo 41 Step 41 Reinstall all the gears on the toner hop-
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10 WX Technical Instructions Photo 43 Step 43 Do the same with the end cap on the other side and apply pull tab to seal. Notes (See Photo 43) Step 44 Align the toner hopper and waste hopper assemblies together. Photo 45 Step 45 Snap the OEM or aftermarket cartridge clip back into position. (See Photo 45) Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment. None of FG's products are genuine OEM replacement parts and no affiliation or sponsors
