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Uninterruptible Power System (UPS)
G8000 Series
Installation Manual
REQUIREMENT
S
• Read this operation manual carefully before
installing the UPS.
• Retain this manual with the UPS for easy
reference when required.
• This manual was written for the consulting
engineer, architect, and electrical contractor.
Document Number: 57490-000
February 2005
© TOSHIBA Corporation 2005
All Rights Reserved.
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Notice Please inform Toshiba Corporation or authorized representatives in case of inconsistencies, omissions, or questions. The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office. The contents of this instruction m
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UNINTERRUPTIBLE POWER SUPPLY Complete the information below for the UPS system received. Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see TIC bill of lading). Unless otherwise specified, the warranty period for a UPS battery is 24 months from the shipment date (see TIC bill of lading). Please complete the following information and retain for your records. Job Number: Model Number: Serial Number: Application: Shipment Date: Installat
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Manual’s Purpose and Scope This manual provides information on how to safely install, operate, and maintain your TIC power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. This manual and the accompanying drawings should be considered a permanent part of the equipment and should b
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2. General Safety Instructions DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual. Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is comprised of an equilateral triangle enclosing an exclamation mark. Signal Words Listed below are the signal words that are used throughout this manual foll
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3. IMPORTANT SAFETY INSTRUCTIONS This instruction contains important SAVE THESE INSTRUCTIONS instructions for the G8000 Series that should be followed during the installation, operation, and maintenance of the UPS systems. Please refer to the battery manufacturer’s instructions for details on operating and maintaining the batteries for each system. The input and output of the UPS System are NOT equipped with an over-current protection device, or an output disconnection at the AC output. Therefo
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4. Safety Precautions Application The UPS shall NOT be applied to support equipment (*) that could affect the human lives. Special considerations are required when applying this UPS to the equipment (**) that affect human safety and/or maintain public services. Be sure to contact/inform Toshiba if it is such a case. The application without special consideration may cause serious accidents. * • Medical operation room equipment • Life support equipment (artificial dialysis, incubators, etc.) • Tox
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General Terms WARNING Do NOT remove the rear/side panels. The parts inside carry energy-high current. That may result in electric shock, burns, personal injuries or UPS faults by removing these panels. PROHIBITED Do NOT modify the UPS, relocate after initial installation or replace parts by untrained personnel. Electrical shock, injury or UPS faults may result if non-certified technicians attempt to modify or relocate the UPS. Please contact Toshiba if you need UPS modifications or plan to move
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5. Installation Precautions Personnel WARNING Please have a certified/qualified electrician install the UPS per local and/or national electric codes. UPS faults or improper operation may occur if not installed properly per codes and the installation manual. MANDATORY Transportation/Unpacking CAUTION Do not transport, move, store, or place the UPS on its side. Excessive force applied from heavy objects inside may damage the UPS. PROHIBITED Avoid vibration or shock exceeding 0.5G to the UPS. Faili
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Installation Environment CAUTION The UPS is to be installed in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. Keep the installation environment per standard described in Table MANDATORY 5.1. Table 5.1 - UPS Installation Environment Standard No. Item Environment standard 1 Installation location Indoors Ambient Minimum temperature: 0°C, Maximum temperature: 40°C The average temperature 2 temperature
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WARNING Keep the specified clearance around the UPS. Leaving no space makes it difficult to carry out maintenance, inspections, causes insufficient ventilation, and cooling leading to malfunctions. MANDATORY Keep the UPS room clean. Use a vacuum cleaner to clean the UPS. Also, Do NOT use silicon-contained waxes on the floor in the UPS room and in the related room as this may cause static electricity. MANDATORY Make sure the air vents on the front and top of the UPS are NOT blocked Blocking the v
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Wiring/Connection WARNING Be careful when connecting the UPS to the battery panel. A wrong connection may cause damage to the UPS, battery, or charger. Perform wiring and connections with correct polarity. PROHIBITED The tightening torque of screws must conform to the tightening criteria. Loose connections may cause fire due to heating. MANDATORY When making wire connections or handling the wires, observe the following precautions. • Do not forcibly bend or pull the wires or damage the insulatio
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Warning label check (1) Warning label locations on the UPS are shown in the Figures below. Please make sure these warning labels are placed in specified spots. (2) Please read all warning labels and understand what they mean. (3) Make sure warning labels are always legible. Do NOT allow the labels to be removed or covered. Locations of the Warning Labels (100/125 kVA). Figure 5.1 - 100/125kVA UPS exterior/interior showing warning labels. 12
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Locations of the Warning Labels (150/180/225 kVA ). Figure 5.2 - 150/180/225kVA UPS exterior/interior showing warning labels. Figure 5.3 - 250/300kVA UPS exterior/interior showing warning labels. 13
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The meanings of the following label symbols are as follows: 1) The lightning flash with arrowhead within a triangle is intended to tell the user or the service personnel that parts inside the product are a risk of electric shock to personnel. 2) The ground symbol in a blue circle is intended to tell the user or the service personnel the location of the equipment-grounding conductor. B A DANGER RISK OF ELECTRIC SHOCK CONTAINS PARTS NOT SERVICEABLE This UPS receive power from more than BY THE
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E F DANGER DANGER RISK OF ELECTRIC SHOCK RISK OF ELECTRIC SHOCK OR ELECTRIC ENERGY-HIGH CURRENT LEVELS Capacitors stay charged after power has been shut off. Dangerous electric charge may be stored in capacitor and associated circuitry. Accidental contact with live parts can cause personal injury and death. Test before touching. Turn off and lock out all power sources. Wait at least five (5) minutes for power to H dissipate then check voltage before servicing The output ac
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6. Contents 1. Introduction 1 2. GENERAL SAFETY INSTRUCTIONS 4 3. IMPORTANT SAFETY INSTRUCTIONS 5 4. Safety Precautions 6 5. Installation Precautions 8 6. Contents 16 7. Dimensions and Weight 17 8. Transportation 20 8.1 Transportation by a crane 20 8.2 Transportation by a forklift 22 9.0 Storage 23 10.0 Installation 24 10.1 Unpacking 25 10.2 UPS Clearance 25 10.3 Anchor Bolts 26 11.0 Wiring 27 11.1 Overview 27 11.2 Terminal Blocks and Power Cables 28 11.3 External Breakers 34 11.4 Grounding Wir
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7. Dimensions and Weight Figure 7.1~7.3 show the outline dimensions and weights of G8000 UPS. Weight 100kVA: 1,000kg (2,200lbs) (50.4”) 125kVA: 1,200kg (2,640lbs) (31.5”) (74.8”) (41.3”) (3.9”) Earth Ground Bus Figure 7.1 - 100/125kVA UPS Exterior dimensions (front & right side). 17
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Weight 150kVA: 1,200kg (2,640lbs) (55.1”) 180/225kVA: 1,500kg (3,300lbs) (31.5”) (74.8”) (3.9”) (46”) Earth Ground Bus Figure 7.2 - 150/180/225kVA UPS Exterior dimensions (front & right side). 18
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(76.8”) (35.4”) Weight: 2,000kg (4,400lbs) Earth Ground Bus (74.8”) (3.9”) Earth Ground Bus Figure 7.3 - 250/300kVA UPS Exterior dimensions (front & right side). 19
