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UNINTERRUPTIBLE POWER SYSTEM (UPS)
G9000 SERIES
INSTALLATION AND
OPERATION MANUAL
480/480 V 80/100/160/225/300/500/750 kVA
Document: 4GBA0012 Rev. E
P/N 61480-008
January 2013
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G9000 Installation and Operation Manual
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G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 80/100/160/225/300/500/750 kVA Document No. 4GBA0012 Rev. E P/N 61480-008 January 2013 G9000 Installation and Operation Manual
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G9000 Installation and Operation Manual
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IMPORTANT NOTICE The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office. The contents of this instruction manual shall not
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Purpose and Scope of Manual This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product. This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. This manual and the accompanying drawings should be considered a permanent part of the equipmen
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Table of Contents List of Tables ........................................................................................................................................... ii List of Figures ..........................................................................................................................................iii How to use this Manual ........................................................................................................................... 1 1 INTRODU
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List of Tables Table 1.1 UPS installation environment ................................................................................... 4 Table 1.2 Rating of bypass input circuit breaker .................................................................... 5 Table 1.3 Power specifications ................................................................................................. 20 Table 1.4 UPS module information .........................................................
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List of Figures Figure 1.1 Single line diagram – normal operation .................................................................... 8 Figure 1.2 Single line diagram – bypass operation ................................................................... 9 Figure 1.3 Single line diagram – battery operation .................................................................... 10 Figure 1.4.1 UPS parts location (80,100kVA) .............................................................
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Figure 2.18 The connector (CN1) of PSAU-60 (PS1).................................................................. 44 Figure 2.19 The terminal block (TN) of PSAU-60 (PS1) ............................................................. 44 Figure 2.20 The connector (CN44) of PSAU-60 (PS1) ............................................................... 44 Figure 2.21 The connector (CN27) of DPAU-60 (SW1) .............................................................. 44 Figure 3.1 UPS termin
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How to use this Manual This manual is designed for ease of use, giving the user easy and quick reference to information. This manual uses notice icons to draw attention to the user important information regarding the safe operation and installation of the UPS. The notice icons used in this manual are explained below, and should be taken into account and adhered to whenever they appear in the text of this manual. Warning: A warning symbol shows potentially hazardous situation or c
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1 INTRODUCTION The Toshiba Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manufacturer's instructions. This manual contains descriptions required to operate the UPS. Please read this manual carefully and retain it for future reference. IMPORTANT SAFETY INSTRUCTIONS 1.1.1.1.1.1.1.1 SAVE THESE INSTRUCTI
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WARNING 2 CAUTION In no event will TOSHIBA be responsible or liable for either indirect or consequential damage or injury that may come from the misuse of this equipment. Don’t modify the UPS entirely or partially. Any modifications without authorization by TOSHIBA could result in personal injuries, death or destruction of the UPS. PROHIBIT 1.1 SAFETY PRECAUTIONS APPLICATION This UPS shall NOT be applied to support equipment (*) that could affec
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WARNING 3 ! NOTE The UPS is to be installed in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. Keep the installation environment per standard described as follows: TABLE 1.1 UPS Installation Environment No. Item Environment standard 1 Installation Indoors location 2 Ambient Minimum temperature: 32 °F(0 °C), Maximum temperature: 104 °F(40 °C) The tempe
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WARNING 4 ! NOTE This UPS does not include a Bypass input circuit breaker (MCCB) to protect the bypass circuit. The Bypass input circuit breaker (MCCB) is to be field supplied and installed. Recommended Breaker (MCCB)'s Specifications are as follows: TABLE 1.2 Rating of Bypass Input Circuit Breaker Capacity (kVA) Bypass Voltage (Vac) Bypass Rating (Aac) Breaker (A) 80 480 96 125 100 480 120 150 160 480 192 250 225 480 271 350 300 480 361 500 500 480 60
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1.2 GENERAL The Toshiba G9000 UPS is designed to provide continuous and clean electrical power to a critical load. Additionally the UPS monitors power conditions affecting the load. In the event of an input power failure, the UPS will supply power to the critical load for the specified battery time. If the input power is not restored promptly, back up power from the UPS battery permits the orderly shutdown of equipment supported by the UPS. The UPS is simple to start-up, operate an
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1.3 DEFINITIONS UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) – All components within the UPS Module Cabinet and associated batteries that function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "System". UPS MODULE CABINET – The metal enclosure which contains the Converter / Charger, Inverter, Static Transfer Switch, Internal Bypass line, operator controls, and internal control systems required to provide specified AC power t
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1.4 OPERATION OVERVIEW The UPS provides two power paths between the utility source and the critical load. Figure 1.1 shows the path for normal operation, with the load powered by the inverter. Figure 1.2 shows the path for bypass operation, with the load supplied through the static bypass line. A) Normal operation: Load power supplied by each system UPS inverter. FIGURE 1.1 Single Line Diagram – Normal Operation: Load powered by UPS inverter CB 52S Bypass Input User supplied CB
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In the event of a UPS module failure during Parallel Operation, the critical load power will be continually supplied and shared by all other UPS. The Bypass Input breaker and cables are to be supplied and installed by the user or the constructor. (See WARNING 4 on page 5) ! NOTE B) Bypass Operation: Load Power supplied through UPS internal static bypass line. FIGURE 1.2 Single Line Diagram – Bypass Operation: Load fed through static bypass line. CB 52S Bypass Input Use
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In the event of a load overcurrent, the UPS transfers to bypass without interruption to the critical load. In the case of the Parallel Operation, all UPS will transfer to bypass without interruption to the critical load. The internal control system determines the operation of the two paths, with the load powered from the inverter being the normal operation. C) Battery operation: Load Power supplied by UPS battery. FIGURE 1.3 Single Line Diagram – Battery Operation CB 52S Bypass