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User’s Guide
UPS 20 - 30 kVA,
230 V 50/60 Hzoutput
(3-phase input/1-phase output)
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©2007 Eaton Corporation All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) unless permission granted. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission. The right to make design modifications is reserved.
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User’s Guide UPS 20 - 30 kVA, 230 V 50/60 Hz output (3-phase input/1-phase output ) 1026743 revision B 1. Safety instructions ....................................................................................................................................................................... 5 Audience ........................................................................................................................................................................................ 5
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8. User operations ............................................................................................................................................................................. 29 Display functions ........................................................................................................................................................................... 29 User Settings ...............................................................................................
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1. Safety instructions The UPS operates with mains, battery or bypass power. It contains components that carry high currents and voltages. The properly installed enclosure is earthed and IP20 rated against electrical shock and foreign objects. However, only qualified personal is allowed to install and service the UPS. Warning! Operationsinside the UPS must be performedb ya service engineer fr omthe manufactureror from an agent authorised bythe manufacturer. Do no
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Userpr ecautions The only user operations permitted are: • Start up and shut down of the UPS, excluding the commissioning start-up. • Use of the LCD control panel and Maintenance Bypass Switch (MBS) • Use of optional connectivity modules and their software The user must follow the precautions and only perform the described operations. Any deviations from the instructions could be dangerous to the user or cause accidental load loss. Warning! Theuser is not per mittedt o open of anysc
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2 Introduction The product described in this manual is a transformerless Uninterruptible Power System (UPS). It is a true online, continuous duty, double conversion, solid state, three-phase system, providing conditioned and uninterruptible AC power to protect the customer’s load from all nine power failures. System description The UPSs are used to protect sensitive IT equipment and prevent loss of valuable electronic information, minimise equipment downtime, and minimise the adverse effect
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Due to the active front rectifier, the UPS is comparable to a clean resistor load from the mains perspective. Thus, the high input power factor provides minimised cabling and fusing costs due to no reactive power consumption. The low harmonic currents are due to high input power factor and provide the benefits: • No additional losses in wires and cables • No extra heating of transformers and generators with shortened service life • No false circuit breaker tripping and malfunction • No erratic
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A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically take up the load. Traditionally a parallel redundancy configuration is achieved by having a random or fixed master-slave relationship among the UPS units. This master logic gives out individual commands to all the slaves units. Unfortunately this can lead to a single-point-of-failure for the whole system because if the master logic or comm
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3. Mechanicalinstallation The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack. Keep the UPS always in upright position and do not drop the equipment. Do not either stack the pallets because of high-energy batteries involved and the heavy weight Deliveryc heck The UPS is delivered with the following items: • Plastic bag containing: Quick Installation Guide, paper format, multilingual (coming later) User’s Guide,
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Figure3 Unloading the equipment from the pallet. Check the information on the type designation label of the equipment to verify that the unit is of the correct type. The type designation label includes ratings, a CE marking, a type code, a part number and a serial number. The serial number is important when making inquiries. It allows individual recognition of the equipment. 1026743 UPS 20-30 kVA, 230 V 0/60 Hz output 11 Revision B User’s Guide
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4. Planning beforeinstallation The equipment must be installed in upright position. The equipment requires space to front and back to enable cooling airflow. Service and maintenance require 00 mm clearance on right hand side. All cooling air enters at front and exits at unit rear. The required min. clearance from unit rear to an obstruction is 20 mm. Because the service and user access is in the front there should be reserved enough space (min 600 mm). It is required to arrange ventilat
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5. Cabinet installation The required distance for UPS units next to each other is ten millimetres. The same applies to the optional battery cabinets that should be installed next to the UPS cabinet. It is recommended to install the battery cabinet on the left hand side of the UPS. Figure 4 UPS and external battery cabinets. Note! UPS cabinetscan fall over if the shipping brackets arenot used. Both r earand fr ont shipping bracketsmust be used t o secure theUPS ca
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Figure5 Powerware 9155 20-30 kVA layout: 1:Graphical LCD; 2:XSlot-1; 3:XSlot-2; 4:Fans; 5:Input (rectifier) breaker “F2 MAINS”; 6:Battery start button; 7:Battery breaker “F1 BATTERY”; 8-13: Connectivity terminals; 14:Ground terminal; 15:MBS; 16:Power cable terminals 14 UPS 20-30 kVA, 230 V 0/60 Hz output 1026743 User’s Guide Revision B
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Maintenanceb ypass switch The maintenance bypass switch (MBS) shall be mounted in the bottom of the UPS cabinet. It can be ordered factory installed. External battery cabinet option It’s recommended to install external battery cabinet(s) next to the UPS unit. The external battery can be placed on either side of the UPS unit, but it is recommended to instal on left hand side. Check before the installation that the battery voltage values in the type plate of the UPS and external battery cab
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6. Electricalinstallation The customer has to supply the wiring to connect the UPS to the local power source. The electrical installation procedure is described in the following text. The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer. Warning! Physicalinjury or death mayf ollow, or damag
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The UPS unit has the following power connections: • Three-phase (L1, L2, L3), Neutral (N) and protective earth (PE) connection for the rectifier input (Note: N is only an open tie point) • Single-phase (L1), Neutral (N) and protective earth (PE) connection for the bypass input (N is common for rectifier and bypass inputs) • Single-phase (L1), Neutral (N) and protective earth (PE) connection for the load output • Plus (+), minus (-) and protective earth (PE) connection for the external batteri
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Wiring procedure The power cable terminals are located in the bottom of the UPS unit. The service personnel is responsible for the correct electrical installation. The installation procedure: 1. Remove the cover plate(s) at the bottom or back of the UPS cabinet to make a route for input and output wires. Refer to the dimensional drawing for the correct location at the back of the unit. 2. Route the cables through the hole at the bottom or back of the unit. If more installation space is nee
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Figure7 Wiring diagram of UPS N-model with integral MBS. 1026743 UPS 20-30 kVA, 230 V 0/60 Hz output 19 Revision B User’s Guide
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Figure8 Wiring diagram of UPS N-model. 20 UPS 20-30 kVA, 230 V 0/60 Hz output 1026743 User’s Guide Revision B