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PNR 14-150
OPERATION MANUAL
15" Single Surface
Thickness Planer
©2006 Pioneer Supply International Inc.
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CONTACT INFORMATION .........................................................................................3 SECTION 1: SAFETY General Power Tool Safety Instructions .................................................................. 4-6 Additional Safety for Planers .......................................................................................7 Specification Sheet ......................................................................................................8 Parts Identification
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SECTION 5: MAINTENANCE Maintenance Schedule ..............................................................................................23 Cleaning ....................................................................................................................23 Lubrication .................................................................................................................23 PARTS BREAKDOWN & LISTING ..................................................................... 24-27
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4 4 © 2006 Pioneer Supply International © 2006 Pioneer Supply International
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4 4 © 2006 Pioneer Supply International © 2006 Pioneer Supply International © 2006 Pioneer Supply International 5
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6 6 © 2006 Pioneer Supply International © 2006 Pioneer Supply International
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Additional Safety for Planers INSTRUCTION MANUAL: Be aware of correct operation and potential safety hazards. Read and understand this entire manual before starting the planer. INFEED CLEARANCE: The infeed roller is always spinning while machine is in operation. Keep hands, cloth- ing, and long hair away from the infeed area to prevent anything from being pulled into the planer and prevent serious injury. BODY POSITION: There is a chance that the material or work piece may kick back toward
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SPECIFICATION SHEET PNR 14-150 15" Single Surface Thickness Planer Item Number PNR 14-150 Description 15" Single Surface Thickness Planer Motor HP 3hp, 220v, 1ph, 18A Table size 15" x 19-7/8" Footprint (less extensions) 23" x 21" Overall width 26-5/16" Height 47-1/4" Knives 3 HSS Cutter head speed 5000rpm Cutter head diameter 2-7/8" Maximum cutting depth 1/8" Maximum planing width 14-7/8" Maximum planing height 6" Cuts per minute 15,000cpm Feed rate - 2 speeds 16fpm & 20fpm Maximum cuts
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Parts Identifi cation - PNR 14-150 B C A D K G E F I J Figure 1 A Magnetic Switch B Return Rollers C Table Height Hand wheel D Gearbox E Extension Wing F Table Height Scale G Speed Control Knob H Table Locks - Figure 2 I Lifting Bars J Motor Access Cover K V-Belt Cover H Figure 2 8 8 © 2006 Pioneer Supply International © 2006 Pioneer Supply International © 2006 Pioneer Supply International 9
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SECTION 2: Power Requirements WARNING: Machine must be grounded properly to prevent electrocution or fire. Ensure your electrical configuration complies with local and state codes. Contact qualified electrician to ensure compliance. DO NOT connect the machine to the power source until instructed to do so, as serious ! personal injury could occur. 220V Single-Phase Grounding All electrical connections must be made in accordance with local codes. Grounding reduces the risk of electric shock i
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A Planer Contents - PNR 14-150 B Extension Wings C Dust Hood D Dust Hood Hardware E Hand Wheel F Hand Wheel Hardware G Knife Setting Guide Shaft A H Open End Wrenches: 8-10, 12-14, 17-19mm I Allen Wrenches: 3,4,5,6mm J Set Screws for Extension Wings (6) K Bolts for Extension Wings (6) M Washers (6) B E C F G D J K L H I Figure 3 10 10 © 2006 Pioneer Supply International © 2006 Pioneer Supply International © 2006 Pioneer Supply International 11
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Cleaning The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser to clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlorine-based solvents, such as acetone or brake parts cleaner, as they may damage painted surfaces should they come in
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3 Using a straightedge as a guide and the set screws for leveling control, position the extension wings even with the table, then fully tighten the hex bolts. NOTE: Be aware that the bed rollers will give you a false reading with your straightedge if they are raised above the table. Move them down or work around them when leveling the extension wings. Hand Wheel You will need: Hand wheel, Hand wheel Bushing, Hand wheel Handle, Figure 6 Hex Nut, Flat Washer To install the Hand wheel: 1
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Safety Switch NOTE: The magnetic switch is there for your safety and should not be replaced by a standard power switch. If the power goes out, the magnetic switch prevents the machine from starting when the power is returned, and protects the operator from an accidental start and possible injury. Figure 9 Gearbox Oil Level WARNING: Before starting your machine for the first time, make sure the gearbox has oil. The ! proper oil level is just even with the bottom of the fill plug hole. The g
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SECTION 4: Operations / Adjustments Your Pioneer thickness planer has been fully adjusted at the factory and no further setup is required to oper- ate your machine. However, because of handling and transit, some of these adjustments may need to be repeated to ensure optimum cutting results. Keep this in mind as you start to use your new planer. ! IMPORTANT: If you have never used a planer before, it is strongly recommended that you become confi- dent of your personal understanding of how thi
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Operation Tips ¸ Lumber should be clean and dry. Inspect for defects like loose knots, warping, cupping, twisting, glue and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lumber, do not use it. Wood with more than 20% moisture content or wood exposed to rain or snow, will plane poorly and leave a feathery surface. Wet wood causes excessive wear to the knives and motor and can also hasten rust and corrosion. ¸ In order to create
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Lock Knobs Adjusting Height / Depth of Cut 1 Turn handwheel clockwise or counter-clockwise to adjust to the required height of table. (Fiqure 14) 2 Before adjusting height, the lock knobs must be loosened. When required height is obtained, tight- en the lock knobs. (Figure 15-A) 3 The scale displaying the height increments is located on right front column. (Figure 16) Figure 15-A 2 Set Screws 2 Roller Adjusters Left side shown here, Left side shown here, 2 on each side. 2 on each side. Fig
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Adjusting Alignment on Pulley Using a straightedge, check to see if the motor pulley is in line with the shaft pulley (Figure 18). If they are not in line, loosen screws as shown in figure 19-A. Move motor to left and right until adjusted to proper position and then tighten screw again. A Shaft Pulley B Figure 19 Motor Pulley Figure 18 Adjusting V-Belt Tension This must be done after approximately 16 hours of operation. During this first 16 hours the V-belts will stretch and seat into the pul
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Inspecting Knives The planer knives are preset at the factory to surface me- dium to hard density wood when cutting 1/16" to 1/8" depths depending upon the width of the stock. Planer knives need to be periodically inspected for nicks and wear. Planer knives should be set approximately .070" above the cutterhead. To inspect and remove the knives for sharpening follow the steps below. To inspect the knives: Figure 22 1 Disconnect the planer from the power source. 2 Remove the cover and dust c
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6 Position the knife gauge over the knife as shown in Figure 24 and loosen the gib bolts until the knife is completely loose. 7 Jack Screws - Using a 3mm hex wrench, rotate the jack screws to raise or lower the knife. When the knife is set correctly, it should barely touch the middle pad of the knife setting gauge. Snug the gib bolts tight enough to just hold the knife in place. Repeat Steps 5-7 with the rest of the knives. 8 Rotate the cutter head to the first knife you started with. Sli