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MODEL G0763
6" X 18" SURFACE GRINDER
w/2-AXIS POWER FEED
OWNER'S MANUAL
(For models manufactured since 8/13)
COPYRIGHT © FEBRUARY, 2014 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TSDM15971 PRINTED IN CHINA V1.02.14
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to
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Table of Contents INTRODUCTION ............................................... 2 SECTION 5: ACCESSORIES ......................... 33 Machine Description ...................................... 2 SECTION 6: MAINTENANCE ......................... 34 Contact Info.................................................... 2 Schedule ...................................................... 34 Manual Accuracy ........................................... 2 Cleaning & Protecting .................................. 3
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INTRODUCTION Machine Description Manual Accuracy This 6 x 18" Surface Grinder allows you to resur- We are proud to provide a high-quality owner’s face metal workpieces to create high-tolerance manual with your new machine! flat surfaces. It utilizes a table that moves horizon- tally and a grinding wheel that moves vertically. By We made every effort to be exact with the instruc- mounting a workpiece to the table, then moving tions, specifications, drawings, and photographs the table and the gr
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Identification Z-Axis Handwheel Grinding Wheel & Wheel Guard Halogen Splash Guard Work Light Coolant Nozzle Work Table w/Magnetic Chuck X-Axis Handwheel w/Power Feed Power Feed Controls Y-Axis Handwheel w/Power Feed Electrical Coolant Cabinet Tank Grinding Wheel Saddle & Coolant Controls To reduce your risk of serious injury, read this entire manual BEFORE using machine. -3- Model G0763 (Mfg. Since 8/13)
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Grinding Wheel & Coolant Controls Basic Controls Refer to Figures 1–4 and the following descrip- F tions to develop an understanding of the basic A controls used to operate the surface grinder. This knowledge will be necessary to safely complete the Test Run later in this manual. Additional details for certain controls are also located in the Operations section. Master Power Switch E B Master Power Switch D C Figure 1. Location of master power switch. Master Power Switch: Enables power to flo
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Power Feed Controls Handwheels P H I G O J M L K N Figure 3. Power feed controls. Figure 4. Handwheel controls. Refer to Power Feeds on Page 31 for detailed instructions on operating the power feeds. M. X-Axis Handwheel: Manually controls X-axis table movement. G. ON/OFF Switch: Enables power to the power feed unit. N. Y-Axis Handwheel: Manually controls Y-axis table movement. The graduated dial has H. X-Axis Speed Control Knob: Controls the 0.0005" increments with one full revolution spe
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0763 6" X 18" SURFACE GRINDER WITH 2-AXIS TABLE POWER FEED Product Dimensions: Weight............................................................................................................................................................ 1323 lbs. Width (side-to-side) x Depth (front-to-back) x Height...........................................................
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Main Specifications: Operation Info Max. Dist Wheel To Table................................................................................................................... 10-3/4 in. Max. Distance Table To Spindle Center.............................................................................................. 14-1/4 in. Longitudinal Travel.................................................................................................................................... 19 in. Cross Trave
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always
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WEARING PROPER APPAREL. Do not wear FORCING MACHINERY. Do not force machine. clothing, apparel or jewelry that can become It will do the job safer and better at the rate for entangled in moving parts. Always tie back or which it was designed. cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work- NEVER STAND ON MACHINE. Serious injury piece control. may occur if machine is tipped or if the cutting tool is unintentionally contacted. HAZARDOUS
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Additional Safety for Surface Grinders WHEEL SPEED RATING. Wheels operated at a WORKPIECE CONTACT. A heavy impact faster speed than rated for may break or fly apart. against the grinding wheel can cause it to break Before mounting a new wheel, be sure the wheel or fly apart, causing serious personal injuries. RPM rating is equal or higher than the speed of Avoid jamming the workpiece into the wheel to the grinder. reduce this risk. WHEEL FLANGES. Only use the flanges included LUNG PROTECTIO
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SECTION 2: POWER SUPPLY Availability Circuit Requirements for 220V Before installing the machine, consider the avail- This machine is prewired to operate on a 220V ability and proximity of the required power supply power supply circuit that has a verified ground and circuit. If an existing circuit does not meet the meets the following requirements: requirements for this machine, a new circuit must Nominal Voltage .........208V, 220V, 230V, 240V be installed. To minimize the risk of electrocut
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Grounding Instructions This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding Serious injury could occur if you connect reduces the risk of electric shock by providing a the machine to power before completing the path of least resistance for electric current. setup process. DO NOT connect to power until instructed later in this manual. The power cord and plug specified under “Circuit Requirements for 220V” on the previous page Improper connection of
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SECTION 3: SETUP Unpacking Needed for Setup Your machine was carefully packaged for safe The following are needed to complete the setup transportation. Remove the packaging materials process, but are not included with your machine. from around your machine and inspect it. If you discover any damage, please call us immediately Description Qty at (570) 546-9663 for advice. • Additional People ....................................... 1 • Safety Glasses .................1 Pair Per Person Save t
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X. Wheel Flange Wrench ................................ 1 Inventory Y. Wheel Puller ............................................... 1 Z. Diamond Dresser ....................................... 1 The following is a list of items shipped with your machine. Before beginning setup, lay these items B out and inventory them. C A If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or D for the sake of expediency, replacements can be F E obtained at your l
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Cleanup Gasoline and petroleum products have low flash The unpainted surfaces of your machine are points and can explode coated with a heavy-duty rust preventative that or cause fire if used to prevents corrosion during shipment and storage. clean machinery. Avoid This rust preventative works extremely well, but it using these products will take a little time to clean. to clean machinery. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will g
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Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight The physical environment where the machine is of your machine. Make sure that the surface upon operated is important for safe operation and lon- which the machine is placed will bear the weight gevity of machine components. For best results, of the machine, additional equipment that may be operate this machine in a dry environment that is installed on the machine, and the heaviest work- free fr
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5. Disconnect coolant hose from stand pipe Lifting & Placing shown in Figure 12. Coolant Hose Connection HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people Stand and use a fork lift (or other Pipe lifting equipment) rated for weight of this machine. Lifting and placing the G0763 will require help Figure 12. Coolant hose connection to stand from at least one other person, a fork lift wi
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10. With help from another person to steady the Assembly load, lift machine enough to remove pallet. 11. With machine still suspended above floor, To assemble the surface grinder: thread leveling pad bolts, as illustrated in Figure 14, into holes used to bolt machine to 1. Install handles on X- and Z-axis handwheels. pallet. 2. Remove table restraints. Note: Make sure flat washer and hex nut are above machine base and bottom of bolt 3 extends approximately ⁄4" below machine base. Take ca
