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®
™
This manual must be left
with owner and should be
hung on or adjacent to
the boiler for reference.
VICTORY VSPH
DIRECT-VENT SEALED COMBUSTION BOILERS
HOT WATER MODELS VSPH-60 THROUGH VSPH-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
INSTALLATION AND OPERATING INSTRUCTIONS
TABLE OF CONTENTS
IMPORTANT
Dimensions, Rating and Orifice Sizes ........................................2
READ ALL OF THE FOLLOWING
Identification of Parts.............................................
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2 VICTORY VSPH Models RATINGS AND DIMENSIONS NOTE: Height dimensions increase by 1 1 1 ⁄2" and depth increases to 28 ⁄2" when combustible floor kit is used. Figure 1. Dimensions data Input No. of Boiler Model Btuh Sections A B 1 3 VSPH-60 60,000 3 11 ⁄8"17 ⁄8" 1 3 VSPH-90 90,000 4 14 ⁄8"20 ⁄8" 1 3 VSPH-120 120,000 5 17 ⁄8" 23 ⁄8" 1 3 VSPH-150 150,000 6 20 ⁄8"26 ⁄8" 1 3 VSPH-180 180,000 7 23 ⁄8"29 ⁄8" Victory VSPH boiler Gas Orifice Size Orifice Sizes for High Altitudes Includes 4% Reduction for
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VICTORY VSPH Models 3 LOCATION AND IDENTIFICATION OF PARTS Base Assembly Figure 2. Location and identification of parts
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4 VICTORY VSPH Models MINIMUM CLEARANCES FROM COMBUSTIBLE INSTALLATION REQUIREMENTS CONSTRUCTIONS The installation must conform to the requirements of the authority having jurisdiction or, in the absence of such A. Minimum clearances to the exterior surfaces of the boiler requirements, to the National Fuel Gas Code, ANSI Z223.1- shall be as follows: latest edition. MINIMUM ALCOVE AND CLOSET CLEARANCE For Combustible Recommended This installation must also conform to the additional require- Surf
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VICTORY VSPH Models 5 VENTING APPLICATION If additional non-direct vent appliances are installed in the same VSPH Series are sealed combustion type boilers, they maybe space and adequate air openings are provided for them, there installed and vented either as a direct vent boiler which all air are no additional air openings required for the VSPH boiler. for combustion is obtained directly from outside or as a non- direct vent boiler which air for combustion is taken from inside For both direct a
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6 VICTORY VSPH Models When joining the various components of the above listed EXAMPLE: Boiler model VSPH-180 is to be installed at sea vent systems, the manufacturers’ instructions should be level. The combustion air is provided by air intake piping closely followed to insure proper sealing. Use sealant speci- directly to the boiler (direct-vent installation). Flue piping fied by vent system manufacturer for sealing of pipe and fit- includes 2 elbows and using Heat-Fab system. Air intake is ting
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VICTORY VSPH Models 7 Maximum allowed flue and air intake equivalent length (Feet) for Heat-Fab Saf-T vent system (Including EZ Seal) 0 - 5,000 Ft. 5,000 - 7,500 Ft. 7,500 - 10,000 Ft. Boiler Model Piping Elevation Elevation Elevation Number VSPH-60 Flue 40 40 40 Air Intake 40 40 40 VSPH-90 Flue 40 40 35 Air Intake 40 40 40 VSPH-120 Flue 40 35 30 Air Intake 40 40 40 VSPH-150 Flue 35 30 25 Air Intake 40 40 35 VSPH-180 Flue 33 28 23 Air Intake 40 35 30 Maximum allowed flue and air intake equivalen
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8 VICTORY VSPH Models VENTING INSTALLATION sage, an appropriate UL listed roof flashing must be used. Follow the vent material manufacturer’s instructions in con- junction with these instructions for venting system installa- An existing chimney (see Figure 8) may be used as a chase tion. for vertical venting. Other appliances CANNOT be vented into the same chimney or vent pipe with in the chimney. I. Non-Direct Vent Installation The vertical vent piping must terminate with a screened tee, The ai
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VICTORY VSPH Models 9 VICTORY VSPH MODELS NON - DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C S.S.*. venting materials (See page 5). Figure 5. Non-direct vent, side wall venting. Figure 6. Non-direct vent, side wall venting. Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to. The height should be used as the SNOW LINE. AL 29-4C IS A REGISTERED TRADEMAR
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10 VICTORY VSPH Models VICTORY VSPH MODELS- NON- DIRECT VENT, VENTING THROUGH A ROOF All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). Figure 7. Victory VSPH models-non-direct vent, venting through the roof AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP. *
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VICTORY VSPH Models 11 VICTORY VSPH MODELS- NON - DIRECT VENT, UTILIZING AN EXISTING CHIMNEY AS A CHASE All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). Figure 8. Victory VSPH models-non-direct vent, utilizing an existing chimney as a chase AL 29-4C IS A REGISTERED TRADEMARK OF ALLEGHENY LUDLUM CORP. *
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12 VICTORY VSPH Models VICTORY VSPH MODELS - DIRECT VENT, SIDEWALL VENTING All joints must be liquid and pressure tight. Use U/L listed single wall 3" dia. AL29-4C* S.S. venting materials (See page 5). Figure 9. Direct vent, sidewall venting illustration; with straight horizontal vent. Figure 10. Direct vent, sidewall venting illustration; horizontal vent using elbows. ** Definition of Snow Line: Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to.
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VICTORY VSPH Models 13 10. From inside, install inside termination plate using 4 B. DIRECT VENT - VENTING AND AIR INTAKE screws. Make sure the 4" collar on the plate, penetrate- THROUGH A ROOF ed into the galvanized pipe. Figure 12 shows typical vertical venting. The vent pipe must 11. Assemble and seal straight screened termination to pass through the ceiling, floor and the roof vertically through a the slip joint connector. 7" minimum diameter cutout. A fire stop is required for each ceiling
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14 VICTORY VSPH Models VICTORY VSPH MODELS DIRECT VENT, VENTING AND AIR INTAKE THROUGH A ROOF All joints in vent system must be liquid and pressure tight. Use U/L listed single wall 3” dia. AL29-4C S.S. venting materials (See page 5). Figure 12. Direct vent, venting and air intake through a roof.
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VICTORY VSPH Models 15 VENTING AND AIR INTAKE SYSTEM REGULAR C. The boiler and its gas connection must be leak tested INSPECTION before placing the boiler in operation. Use liquid soap solu- tion for all gas leak testing. DO NOT use open flame. This A. Inspect the system regularly for condensation, corrosion boiler and its individual shutoff valve must be disconnected and/or physical damage. A qualified professional should ser- from the gas supply piping system during any pressure test- 1 vice t
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M 16 VICTORY VSPH Models 120V/24V BLOWER AQUASTAT PRESSURE TRANSFORMER (INDUCER) P2 ROLL-OUT SWITCH L4080B SWITCH PINK BLUE RED BLACK BLACK 2 1 YELLOW G/Y 24V BROWN THERMOSTAT BLACK RED P3 1 4 7 4 1 WHITE P6 YELLOW 5 2 2 5 8 1 P5 BLACK 6 3 3 6 9 1 2 WHITE GREEN 2 1 3 P1 BLACK RED RED 2 3 P4 4 PV DISCONNECT MV BLACK 1 WHITE SWITCH GREEN L1-HOT GND MV/PV WHITE VR8204A 120V/60Hz GAS VALVE WHITE WIRE LEGEND: L2-NEUTRAL FACTORY WIRED JUNCTION FIELD WIRED, FIELD SUPPLIED CIRCULATOR BOX 1 PROVIDE
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VICTORY VSPH Models 17 MULTIZONING OF VSPH BOILER ZONE VALVE SYSTEM USING V8043E/F ZONE VALVES Figure 14. MULTIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R845A RELAY Figure 15. MULTIZONING OF VSPH BOILER PUMP ZONING SYSTEM USING R882A/B RELAYS Figure 16.
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18 VICTORY VSPH Models 2. Power Connection 2 2.. Circulating Systems Victory VSPH boilers are equipped with a water circulating A. Remove electrical junction box cover. pump mounted to the return water connection on the boiler. This pump location is appropriate for most installations. It may be B. Hot connection lead is black. Neutral connection lead is white. desired and proper to locate this pump to the alternate location Proper polarity is important for VSPH boilers. Reversed shown in Figure
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VICTORY VSPH Models 19 5. Cold Water Fill Pressure reducing (fill) valve and shut-off valve should be installed. 6. Relief Valve Discharge Piping Use same size or larger piping than valve outlet. Must ter- minate 6" minimum from floor with a plain (no threads) end. Place a bucket under pressure relief valve discharge. Make sure discharge is always visible. DO NOT hard-pipe to drain piping. Figure 18. Cooling system to a water boiler and chiller. 7. Providing Protection from Freezing Anti-freeze
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20 VICTORY VSPH Models II. Initial Start 11. Set thermostat to desired setting. Safe lighting and other performance criteria were met when 12. If the appliance will not operate, follow the instructions testing various gas manifold and control assemblies used “To Turn Off Gas to Appliance” and call your service on the Victory VSP Series Boilers under the ANSI Z21.13- technician or gas supplier. latest edition. To Turn Off Gas to Appliance Instructions 1. Set thermostat to lowest setting. Follow
