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1023000
4-POINT SUB-FRAME MOUNTING KIT
®
On Kubota M8540, M9540
2WD and FWA Cab Tractors
For BH90-X Backhoe
With Woods LU132, 1020, 1027 Loaders
Or Kubota LA1153 Loader
Includes Hose Kit
1024317
Tested. Proven. Unbeatable.
SAVE THIS
MANUAL!
Include it with the
backhoe manual. It
contains safety,
operation, and repair
part information not
found in other
manuals.
MAN0579
(1/19/2007)
INSTALLATION MANUAL
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TO THE DEALER: ® Assembly and proper installation of this product is the responsibility of the Woods dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Product Registration included with this manual. The customer must sign the registration which certifies that all Dealer Check List items have been completed. The dea
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Make sure that all operating and service person- ! nel know that if hydraulic fluid penetrates skin, it LEA EL INSTRUCTIVO! must be surgically removed as soon as possible by Si no lee Ingles, pida ayuda a a doctor familiar with this form of injury or gan- alguien que si lo lea para que le grene, serious injury, or death will result. CON- traduzca las medidas de seguridad. TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. D
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- Make sure all hydraulic hoses, fittings, and ing equipment. valves are in good condition and not leaking before Before operating, make sure stabilizer pads are starting power unit or using equipment. Check and lowered firmly to the ground. Stabilizer arms pro- route hoses carefully to preven
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BACKHOE SUB-FRAME INSTALLATION Tractor Preparation ■ Only use 1023000 4-Point Sub-Frame Mount- ing Kit for mounting Woods BH90-X backhoe on Cylinder Bracket ® Kubota M8540 and M9540 2WD and FWA cab tractors with either Woods LU132, 1020, 1027 loaders or Kubota LA1153 loader. Do not mount backhoe to tractors not equipped with front end loader. Any other use or modification of this mounting kit may result in serious injury or death. For installing this sub-frame, references to right, lef
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Install Cylinder Brackets 1. Attach cylinder bracket (22) to the right side of the axle housing and cylinder using tractor hardware previously removed. 2. Repeat step to install second cylinder bracket on 22 left side of tractor. 22. 1023001 Cylinder bracket DP3 Figure 2. Cylinder Bracket Installed, Right Side Install Right and Left Top Brackets 1. Remove the four bolts securing the cab support to the top of the right axle housing. 2. Place right top bracket (5) around cab support and ali
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Install Right and Left Tractor Brackets 1. Hook right tractor bracket (1) over rear axle. 11 Secure to the bottom of the axle housing using 17 four cap screws (15) and hardened flat washers (17). 2. Place spacers (9) between cylinder bracket (22) and tractor bracket (Figure 6). Secure to cylinder bracket using two cap screws (11) and hardened flat washers (17). 3. Attach to top bracket (5) using three cap screws (12), six hardened flat washers (17), and hex nuts 17 (20). DP4 15 4. Repeat s
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Install Crossmember 1. Place crossmember (7) in front of drawbar 7. 1024052 Crossmember bracket and secure using two cap screws (15) 12. 902 5/8 NC x 2 HHCS GR5 and hardened flat washers (17). 15. 307431 M16 x 1.5P x 45 mm HHCS 2. Secure to right and left tractor brackets using four 17. 57817 5/8 Hardened flat washer (two per side) cap screws (12), eight (four per 20. 230 5/8 NC Hex nut side) hardened flat washers (17) and hex nuts (20). 12 17 17 7 DP6 15 Figure 8. Undermount Installed Figu
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Attach Backhoe Brackets to Backhoe NOTE: Leave all hardware loose until backhoe has been mounted to the tractor. 1. Attach right backhoe bracket (3) and left backhoe bracket (4) to backhoe frame. 2. Secure into position using six (three per bracket) cap screws (10), hardened flat washers (16), and hex nuts (19). 3. Place crossbrace (8) between right and left back- hoe brackets. Secure using four cap screws (13), hardened flat washers (18), and hex nuts (21). 3. 1023006 Right backhoe bracket
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HYDRAULIC INSTALLATION Keep hands and body away from pressurized Make sure all hydraulic hoses, fittings, and lines. Use paper or cardboard, not hands or other valves are in good condition and not leaking body parts to check for leaks. Wear safety gog- before starting power unit or using equipment. gles. Hydraulic fluid under pressure can easily Check and route hoses carefully to prevent dam- penetrate skin and will cause serious injury or age. Hoses must not be twisted, bent
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Install Hydraulic Fittings and Hoses (Continued) 4. Locate the hydraulic tee on the right side of the tractor and remove the hydraulic cap (Figure 12). 5. Route hose (2) over rear axle and connect oppo- site end of hose to hydraulic tee (Figure 13). Remove Hydraulic Cap DP7 DP8 Figure 12. Remove Hydraulic Cap (Typical) Figure 13. Hose Connection 2. 1021004 Hose, 45" x 3/4 JICF x 7/8 JICF 90° 4. 1006144 Adapter, Bulkhead 3/8 NPTM x 3/4 JICM 5. 26124 Quick coupler set, male & female 1/2 7. 1080
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Install Backhoe Valve Hoses 1. Install adapters (8) to the backhoe valve IN and OUT ports. 2. Attach male quick coupler (6) to the end of hose (3). 3. Attach opposite end of hose (3) to backhoe valve IN port. 4. Attach female half of quick coupler set (5) to end of second hose (3). 5. Attach opposite end of hose (3) to backhoe valve OUT port. 3. 1024314 Hose, 64" x 1/2 NPTM x 3/4 JICF 5. 26124 Quick coupler set, 1/2 6. 66511 Quick coupler, male 1/2 8. 316016 Adapter, 3/4 JICM x 7/8 ORBM Fi
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Mount Backhoe to Tractor Hydraulic System Check List Complete check list prior to backhoe operation. ____ Check that backhoe hydraulic pump is secured to the tractor PTO, if equipped. ____ Check all hydraulic fittings and lines to be This mounting kit is designed to provide sure they are tight and free of kinks or twists. secure mounting and adequate operator clear- ance for most operators when properly installed. ____ Check the backhoe hydraulic reservoir (if Check clearance dimensions
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Mount Backhoe to Tractor (Continued) Refer to Figure 17. 4. Using the backhoe hydraulics, position the back- 9. Install cap screws (23) and slotted hex nuts (24). hoe brackets at a slight angle, approximately 5- to Tighten with 1-1/2-inch open end wrench pro- 10-degrees. vided with kit. Return wrench to storage position (see Figure 17). 5. Raise backhoe up by lowering stabilizers and boom section until backhoe mounting pins on 10. Secure hex nut into position with klik pin (25). backhoe bra
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Remove Backhoe from Tractor 9. Raise stabilizers until backhoe brackets slide out of hooks on the bottom of the tractor brackets. 10. Move tractor forward to clear backhoe brackets. The only time the backhoe may be operated 11. Lower backhoe until backhoe main frame is firmly from a position other than the operator seat is on the ground. Retract boom and dipper and during backhoe attachment and removal. Opera- place bucket cutting edge flat on the ground. See tor must: Figure 18. Conn
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STORAGE Connect Hydraulic Hoses TRACTOR: Disconnect hydraulic hoses from between backhoe and tractor. BACKHOE: Connect hoses together to prevent dirt from accumulating in quick couplers. -OR- Remove hydraulic pump from the PTO shaft if equipped. Store pump on backhoe platform to prevent dirt and debris from accumulating in pump adapter. Attach 3-Point Arms The lower 3-point lift arms and anti-sway links can be used on tractor when backhoe is removed. Attach 3-point lift arms anti-sway links to t
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NOTES MAN0579 (1/19/2007) Installation 17
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1023000 4-POINT SUB-FRAME MOUNTING KIT 28 - PN 1006885 WARNING Serial Number Plate MODEL NO. SERIAL NO. PINCH POINT Woods Equipment Company Keep hands Oregon, Illinois, U.S.A. clear. 1006885 18 Parts MAN0579 (1/19/2007)
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1023000 4-POINT SUB-FRAME MOUNTING KIT PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1023004 1 Right tractor bracket 16 57798 6 3/4 Hardened flat washer 2 1023005 1 Left tractor bracket 17 57817 42 5/8 Hardened flat washer 3 1023006 1 Right backhoe bracket 18 57816 4 1/2 Hardened flat washer 4 1023007 1 Left backhoe bracket 19 1450 * 6 3/4 NC Hex nut 5 1024050 1 Right top bracket 20 230 * 10 5/8 NC Hex nut 6 1024051 1 Left top bracket 21 1093 * 4 1/2 NC Hex nut 7 1024052 1 Cross
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1024317 HOSE KIT REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1021003 † 1 Bulkhead adapter mounting bracket 11 4378 † 1 5/16 Flat washer (ROPS tractor only) * 2 1021004 1 Hose, 45" x 3/4 JICF x 7/8 JICF 90° 12 30515 † 1 M8 x 1.25P Hex nut 3 1024314 2 Hose, 64" x 1/2 NPTM x 3/4 JICF 13 1021007 1 Bulkhead adapter mounting bracket (cab tractor only) 4 1006144 1 Adapter, Bulkhead 3/8 NPTM x 3/4 JICM 14 10378 * 2 1/4 NC x 1 HHCS GR5 5 26124 1 Quick coupler set, 1/2 15 5336 * 2 1/4 Flat washer
