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B / F - FM001 12/6/00 3:31 PM Page 1
SAFETY PRECAUTIONS
OWNER’S
MOST ACCIDENTS OCCUR BECAUSE OF NEGLECT OR CARELESSNESS.
AVOID NEEDLESS ACCIDENTS BY FOLLOWING ALL OF THE SAFETY PRECAUTIONS LISTED BELOW.
MANUAL
• Machinery should be operated only by those who are • Reduce speed when transporting mounted implements to
responsible and are authorized to do so. avoid bouncing and momentary loss of steering control.
• Stop the engine, lower all equipment, lock the brakes, • A heavy load can cause
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40 / 1 - FM001 12/6/00 3:35 PM Page 1 SINO LEEINGLES, PIDA AYUDA A NOTES: TABLE OF CONTENTS AIGUIEN QUE SI LO LEA PARA QUE LE TRADUZCA LAS MEDIDAS DE CHECKLISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SEGURIDAD. SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 STATEMENT SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 OF POLICY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2 / 39 - FM001 12/6/00 3:26 PM Page 1 CHECKLISTS NOTES: DELIVERY CHECKLIST PRE-OPERATION CHECKLIST (OWNER/OPERATOR RESPONSIBILITY) Inspect the mower thoroughly after assembly to be cer- tain it is set up properly. The following checklist is a ____ Review and follow safety rules and safety signs on reminder of points to inspect. Check off each item as it is pages 3 through 17. found satisfactory or after proper adjustment is made. ____ Check that mower is properly and securely h Check operator
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38 / 3 - FM001 12/6/00 3:37 PM Page 1 NOTES: To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded opera- tor who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in your man
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4 / 37 - FM001 12/6/00 3:35 PM Page 1 SAFETY INSTRUCTIONS (continued) EM/2 60 & EM/2 72 PTO PA RTS LIST EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many ac
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36 / 5 - FM001 12/6/00 3:37 PM Page 1 EM/2 60 & EM/2 72 SAFETY INSTRUCTIONS (continued) PTO PARTS DRAWING SAFETY SIGNS Keep safety signs clean and legible at all times. Replace safety signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign. Safety signs are available from your Distributor or Dealer Parts Department or the factory. How to Install Safety Signs: Be sure that the installation area is clean and dry. Be sure
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6 / 35 - FM001 12/6/00 3:34 PM Page 1 SAFETY INSTRUCTIONS (continued) EM/2 60 & EM/2 72 GEARBOX PA RTS LIST SAFETY TRAINING Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to pro- vide safe equipment can be wiped out by a single careless act of an operator. In addition to the design and configuration of equipment, hazard control and accident prevention are depen- dent upon the awareness, concern, prudence and proper training of personnel i
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34 / 7 - FM001 12/6/00 3:37 PM Page 1 SAFETY INSTRUCTIONS (continued) EM/2 60 & EM/2 72 GEARBOX PARTS DRAWING PREPARATION Never operate the tractor and mower until you have read and completely understand this manual, the Tractor Operator’s Manual, and each of the Safety Messages found on the safety signs on the tractor and mower. Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, main
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8 / 33 - FM001 12/6/00 3:34 PM Page 1 SAFETY INSTRUCTIONS (continued) EM/2 60 & EM/2 72 STARTING AND STOPPING SAFETY PA RTS LIST Mower operating power is supplied from tractor PTO. Refer to your tractor manual for PTO engagement and disengagement instructions. Always operate the tractor PTO in the 540 rpm speed selection. DO NOT OVER SPEED! Know how to stop tractor and mower quickly in case of an emergency. When engaging PTO, the engine RPM should always be low. Once engaged and ready to star
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32 / 9 - FM001 12/6/00 3:38 PM Page 1 SAFETY INSTRUCTIONS (continued) EM/2 60 & EM/2 72 PARTS DRAWING OPERATIONAL SAFETY (continued) Never place hands or feet under mower with tractor engine running or before you are sure all motion has stopped. Stay clear of all moving parts. Do not reach or place yourself under equipment until it is blocked securely. Take all possible precautions when leaving unit unattended: Disengage PTO, set parking brake, stop engine and remove key from ignition. Park i
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SAFETY INSTRUCTIONS (continued) GENERAL MOWER ASSEMBLY OPERATIONAL SAFETY (continued) Stop mower and tractor immediately upon striking an obstruction. Turn engine off, remove key, inspect and repair any damage before resuming operation. The mower discharge deflectors, belt guards, driveline and gearbox shields should be used and maintained in good working condition. They should be inspected carefully at least daily. Missing, broken or worn items must be replaced at once and before operating mow
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30 / 11 - FM001 12/6/00 3:38 PM Page 1 SAFETY INSTRUCTIONS (continued) REPLACEMENT PARTS TRANSPORT SAFETY W ARNING! Comply with state and local laws governing highway safety and movement of farm machinery on public roads. For maximum safety and reliability, always use genuine OEM replacement parts. The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death. For questions regarding parts please contact your The use of flash
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12 / 29 - FM001 12/6/00 3:30 PM Page 1 SAFETY INSTRUCTIONS (continued) MAINTENANCE SAFETY Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. Follow good shop practices. - Keep service area clean and dry. - Be sure electrical outlets and tools are properly grounded. ALWAYS - Use adequate light for the job at hand. Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building. The exhaust fumes may cause asphyxi
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28 / 13 - FM001 12/6/00 3:39 PM Page 1 MAINTENANCE INSTRUCTIONS (continued) SAFETY INSTRUCTIONS (continued) BLADE SPINDLE SERVICE STORAGE INSTRUCTIONS ASSEMBLY MAINTENANCE SAFETY (continued) Your mower represents an investment from which you should get the greatest possible benefit and use. 1. Inspect all parts for damage or wear and make sure Therefore, when the cutting season is over, the mower that the bearings are in good condition. Replace any After servicing, be sure all tools, parts a
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SAFETY SIGN LOCATION MAINTENANCE INSTRUCTIONS (continued) BLADE INSTALLATION Figure 14 Install washer and lock washer on blade bolt, insert bolt into blade and bolt into the spindle shaft. Note: Always wear heavy leather gloves while tightening blade bolts. Blade bolt has left hand threads and it should be tight- ened to 85 ft. lb. torque. See figure 13. Figure 13 TORQUE BLADE BOLT (LEFT HAND THREADS) TO 85 FT./LBS. DRIVE BELT REMOVAL AND INSTALLATION DRIVE BELT ADJUSTMENT 1. Shut off mower an
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26 / 15 - FM001 12/6/00 3:40 PM Page 1 MAINTENANCE INSTRUCTIONS (continued) SAFETY SIGNS BLADE SPINDLE LUBRICATION DRIVELINE LUBRICATION Blade spindles must be lubricated after every 8 hours of Grease fittings are located on the cross and bearing kit operation. Access the lubrication fittings through the assemblies of both U-joints. U-joints should be greased WARNING holes in the belt guards. Each spindle is supplied with a after every 8 hours of operation. See figure 10 for the grease fittin
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16 / 25 - FM001 12/6/00 3:28 PM Page 1 SAFETY SIGNS MAINTENANCE INSTRUCTIONS Before operating the mower, make sure that it is GEARBOX LUBRICATION properly lubricated and thoroughly inspected. Only a minimum of time and effort is required to regularly The gearbox must be filled with SAE 90 EP oil lubricate and maintain it. Following a regular program will before operating. provide long life and trouble free operation. To fill gearbox to the correct operating level: 1. Place the mower on an e
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24 / 17 - FM001 12/6/00 3:23 PM Page 1 TROUBLESHOOTING (continued) DRIVELINE SAFETY SIGNS PROBLEM POSSIBLE CAUSE SOLUTION DANGER DANGER Belt slippage Mower is overloading, grass is too Slow tractor’s ground speed but tall or heavy maintain 540 RPM PTO speed. Cut grass twice. Raise the mower for the first pass and lower to the desired cutting height for the second and cut at 90 degrees to the first pass. SHIELD MISSING Cut a partial swath only. Oil on belt from over lubrication Clean lubrica
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18 / 23 - FM001 12/6/00 3:26 PM Page 1 INSTRUCTIONS TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION TRACTOR REQUIREMENTS W ARNING! AND PREPARATION When using the unit, a minimum 20% of tractor and Streaking Slow blade tip speed Operate PTO at 540 RPM The models EM/2 60 and EM/2 72 Finishing Mowers equipment weight must be on tractor front wheels. Worn blade tips Replace with correct specified are designed for light duty cutting such as lawn main- Without this weight, tractor could tip up, ca
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22 / 19 - FM001 12/6/00 3:24 PM Page 1 OPERATION INSTRUCTIONS (continued) ASSEMBLY INSTRUCTIONS FRONT GAUGE WHEEL ADJUSTING DRIVELINE LENGTH The mower will attach to most tractors with a Category 3 PT. HITCH ATTACHMENT INTERFERENCE CHECK I, 3 pt. hitch system and a 540 RPM PTO. Do not 1. Slide the driveline together until it “bottoms out.” 1 exceed horsepower recommendations. Remove bolt from hitch point location and assemble as 2. Apply colored tape to the inner plastic shield tube /8” Do no
