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swisherinc.com
OWNER’S
MANUAL
MODEL NO.
ZT17542
“ “ “ “Z Z Z Z” ” ” ” S S S SE E E ER R R RI I I IE E E ES S S S
Z ZE ER RO O T TU UR RN N H HY YD DR RO OS ST TA AT TI IC C D DR RI IV VE E
Z ZE ER RO O T TU UR RN N H HY YD DR RO OS ST TA AT TI IC C D DR RI IV VE E
IMPORTANT
Read and follow all
Safety Precautions
and Instructions
Assembly
before operating this
equipment.
Operation
Service and Adjustment
Rev.02.01.2002
Repair Parts
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISS
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LIMITED WARRANTY The manufacturer’s warranty to the original consumer purchaser is: This product is free from defects in materials and workmanship for a period of two (2) years from the date of purchase by the original consumer purchaser. We will repair or replace, at our discretion, parts found to be defective due to materials or workmanship. This warranty is subject to the following limitations and exclusions: 1) Engine Warranty All engines utilized on our products have a
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TABLE OF CONTENTS WARRANTY………………....….2 MAINTENANCE…………………….11-12 INTRODUCTION………………..3 SERVICE / ADJUSTMENT……….…13-16 SAFETY…………………………4-7 PARTS BREAKDOWN……………...17-21 OPERATION……………………8-10 TROUBLESHOOTING………………..22 Thank you for choosing Swisher’s ZTR Mower. Before operating your mower, please read, understand and follow all of the safety precautions and other instructions explained in this manual . As with all power equipment, lawnmowers can be potentially dangerous if improperly used. 3
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SAFETY PRECAUTIONS & DECALS This Safety Alert Symbol indicates important messages in this manual. When you see this symbol, carefully read the message that follows and be alert to the possibility of personal injury. Read this manual completely. This machine can amputate hands, feet, and throw objects. Failure to observe the following safety instructions could result in serious injury or death. • Read the manual. Learn to operate this machine safely. • Always disconnect the spark plug wir
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SAFETY PRECAUTIONS & DECALS • Turn off the blades when not mowing. Before leaving the machine, turn off the blades and stop the engine. • Watch for traffic when operating near or crossing roadways. • Do not operate the mower if it has been dropped or damaged in any manner or if the mower vibrates excessively. Excessive vibration is an indication of damage. Repair mower as necessary. • Dress properly. Do not operate the mower when barefoot or wearing open sandals. Wear only solid shoes w
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SAFETY PRECAUTIONS & DECALS WARNING: Hydraulic fluid can cause severe burns and penetrate skin causing severe injury or death. • Do not step on mower deck when operating, dismounting or mounting the mower. • Never push or pull unit with another vehicle. Transmission damage will occur. • When transporting be sure to secure mower frame to transport vehicle. NEVER tie down to moving parts or linkages which may become damaged or come loose. • NEVER transport mower while engine is running. •
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SAFETY PRECAUTIONS & DECALS Danger/Warning Decal – OD99155 Ignition/PTO/Throttle Decal – OD99154 Parking Brake Decal – OD99152 Flying Debris Decal – OD53 Triangle Danger Decal – OD55 7
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OPERATING YOUR NEW ZTR MOWER The operation of any cutter can encounter foreign objects to be thrown into the eyes, resulting in severe eye damage. Always wear certified safety glasses or wide-vision safety goggles for over spectacles before staring any cutting machine and while operating such a machine. The operation of any cutter produces sound waves that are damaging to the human ear. Ear protection is recommended. CAUTION! Tragic accidents can occur if the operator is not alert to the p
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OPERATING YOUR NEW ZTR MOWER (cont.) STARTING MOWER CONTROLS • TO START: Position steering handles outward to ● OPERATOR PRESENCE SYSTEM: This neutral locked position. Engage parking brake. mower is equipped with an operator’s presence Extend throttle to full choke position. Start ignition system. Any attempt to leave the seated position and slide throttle lever back to full throttle position. Allow engine to warm up for 1 minute. Release while the engine running, without first di
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OPERATING YOUR NEW ZTR MOWER (cont.) MOWING • WARNING: Do not operate mower at too fast of a rate. Sudden movements forward and backward at fast speeds can cause accidents resulting in personal injury • Start out slowly moving steering levers SLOWLY forward and backward until you learn to operate the unit. NOTE: This mower has been designed to be very maneuverable. Practice is extremely necessary in open, flat areas to become comfortable and efficient with the controls. • BEGIN TO MOW: B
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MAINTENANCE SCHEDULE INSPECT BEFORE EACH USE -Loose fasteners: Be sure all fasteners are at proper torque. Especially guards and blades. -Parking brake: If brake does not keep unit from rolling, brake must be adjusted or repaired. -Tires: Always check and maintain proper tire pressure (See tire sidewall for recommendation). Check for damage due to sharp rocks, objects or stumps. -Operator Presence System: The engine should not start unless the PTO switch is disengaged and the control l
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MAINTENANCE SCHEDULE INSPECT EVERY 25 HOURS -Lubrication: Grease all pivot points with a high temp grease -Battery, check and clean: Keep battery terminals clean and tight. Periodic charging will extend its life. Clean terminals with a wire brush and coat with a petroleum jelly. -Change engine oil and filter: Use only quality detergent oil. See engine manual for instructions. Select viscosity grade according to your expected environmental temperature. -Blades: Best results will come fro
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SERVICE / ADJUSTMENTS CAUTION: Before performing any service or adjustments do as follows: 1. Turn off PTO switch. 2. Position unit on smooth flat surface. 3. Place steering levers in outward, neutral-locked position. 4. Turn ignition key “OFF” and set parking brake. 5. Wait for all moving parts to stop and disconnect spark plug wire. TRACKING Adjustments to the unit may need to be made if the unit does not track in a straight line. The primary reason for the unit not tracking s
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SERVICE / ADJUSTMENTS INSTALLING THE MOWER DECK REMOVING THE MOWER DECK 1. Be sure the cutting height lever is in the 1. Turn off engine and engage parking brake. lowest position. 2. Rotate cutting height lever 2. Position mower deck under unit. counterclockwise to lowest cutting position. 3. Install belt around mower pulley and 3. Remove bolt from pickup point located at electric clutch. the front of the deck. 4. Install stabilizer bars into rear hanger 4. Remove cotter pins on rear hange
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SERVICE / ADJUSTMENTS LEVELING THE MOWER DECK 1. Position unit on a smooth level surface. 2. For side to side leveling, measure the distance from the floor to the bottom edge at the rear of the deck. The measurement should be equal within 1/16 inch side to side. Adjustment can be made by loosening locking nut on rear eyebolt hangers and adjusting up or down as needed. 3. For front to rear pitch adjustment, loosen locking nut on front eyebolt and adjusting up or down as needed. Proper pi
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SERVICE / ADJUSTMENTS BELTS Clutch drive belt replacement Mower deck belt replacement 1. Disconnect tension idler from tension 1. Remove clutch drive belt. See previous bracket. procedure. 2. Remove belt from mower pulley and 2. Remove belt covers. electric clutch. 3. Disconnect idler tension spring. 3. Install new belt onto electric clutch and 4. Remove deck belt. mower pulley and check for proper 5. Install new belt, check for proper routing routing and clearance. and clearance. 4. Reco
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ENGINE DETAIL SEAT DETAIL STEERING DETAIL FRAME DETAIL 129 TRANSMISSION IDLER DETAIL 4 2 5 1 6 3 DECK LIFT DETAIL 7 128 MOWING DECK DETAIL OVERALL ASSEMBLY ITEM # DESCRIPTION PART # 1 STEERING COVER 3644 2 NEUTRAL SWITCH BRACKET 3704TK NEUTRAL SWITCH 3695 3 ZTR CASTER SERVICE ASSEM. 3725 4 HYDRO RELEASE 3678 5 TRANSMISSION MOUNT 3703 6 TRANSMISSION LEFT 3601 TRANSMISSION RIGHT 3600 7 TIRE/WHEEL - 18 X 9.50-8 3604 128 SWAY BAR LEFT 3665 SWAY BAR RIGHT 3664 129 BATTERY BRACKET 3696TK NOT SHOWN
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8 ENGINE SET-UP BLADE DRIVER 9 10 40 11 12 13 14 15 16 TRANSMISSION IDLER (3715) 18 41 33 35 46 42 17 19 47 43 34 36 44 32 31 48 45 30 20 21 37 38 27 ITEM # DESCRIPTION PART # 22 29 39 27 WIRE LINK BRS6H 28 SPRING 682S 23 28 24 29 5/16 NUT NB181 30 5/16 FLANGE NUT NB170 25 31 5/16 BOLT NB501 26 32 TRANS. IDLER ARM 3690TK ITEM # DESCRIPTION PART # 33 1/2 BOLT NB131 8 3/4 NUT NB175 34 3/8 WASHER NB272 9 BELLEVILLE WASHER AS155 10 BELLEVILLE WASHER AS155 35 3/8 BOLT NB107 11 WASHER NB184 36 IDLER P
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SEAT BASE ASSEMBLY STEERING (LEFT) 58 50 51 61 49 52 59 68 62 60 53 57 56 SEE DETAIL 63 54 55 THIS PAGE ITEM # DESCRIPTION PART # 49 HANDLE GRIP 3673 50 DIRECTIONAL HANDLE 3685TK 51 CONTROL CARD LEFT 3620TK CONTROL CARD RIGHT 3621TK 52 UNIVERSAL PIVOT PLATE 3698TK 53 CONNECTOR (FEMALE) 3608 54 DIREC. CONTROL LINKAGE 3670 CONTROL CARD 55 CONNECTOR (MALE) 3721 56 1/4 SET SCREW NB310 64 65 57 HANDLE MOUNT LEFT 3636TK 66 HANDLE MOUNT RIGHT 3635TK 58 SEAT ASSEMBLY 3724 ARM REST KIT 3603 59 SEAT BRACK
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FRAME 74 73 72 75 71 76 77 70 69 78 79 68 82 80 83 81 85 84 ITEM # DESCRIPTION PART # 68 HEIGHT INDICATOR 3728 DECK LIFT 69 KICK PLATE 3729 70 ACCESS PLATE HINGE 3675TK 87 86 71 ACCESS PLATE 3631TK 72 SEAT BASE 3730 73 UPPER MOTOR BASE 3611TK 74 REAR COVER 3711TK 93 75 TRANS. FAN COVER 3712TK 76 BUMPER 3686TK 77 FENDER MOUNT 3654TK 88 78 FENDER LEFT 3641TK FENDER RIGHT 3642TK 79 E - BRAKE REAR LINK 3652 80 E - BRAKE SIDE LINK 3651 81 BRAKE LEVER 3731 82 BEVERAGE RETAINER 3643TK 83 REAR HANGER BR
