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OPERATOR’S MANUAL
Turbo Vacuum System
For 38”, 44” & 50” Mower Decks
Mfg. No. Description
1694924 Turbo Vacuum Collection System
Manual No. 1732839
Revision 02
Revision Date 10/2006
TP 100-4286-02-AT-SMAN
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Safety Assembly Normal Removal & Installation Table of Contents Safety Rules & Information ......................................2 Safety Rules ..........................................................................2 Safety Decals ........................................................................3 Safety Icons...........................................................................3 Identification Numbers...........................................................4 Assembly............
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Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. PREPARATION CHILDREN 1. Do not operate the equipment without wearing Tragic accidents can occur if the operator is not
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Safety Safety Decals Safety Icons This unit has been designed and manufactured to The alert symbol is used to identity safety provide you with the safety and reliability you would information about hazards that can result in personal expect from an industry leader in outdoor power injury. A signal word (DANGER, WARNING, or equipment manufacturing. CAUTION) is used with the alert symbol to indicate Although reading this manual and the safety the likelihood and the potential severity of the injur
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S SA AM MP PL LE E Identification Numbers When contacting your authorized dealer for replacement parts, service, or information on the chassis or engine, you MUST have these numbers. Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown. CE Models: Place the extra copy of the identification tag in this manual. Attachment Identification Data Model Description Name/Nu
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Assembly Initial Assembly 51 51 17 17 6 67 7 4 49 9 14 14 6 15 15 1 16 6 22 22 2 24 4 11 11 3 33 3 2 23 3 1 13 3 2 23 3 34 34 2 47 47 2 2 26 6 29 29 4 44”/50” 4”/50” 3 35 5 2 M MOU OUNNT T T TO O 3 30 0 1 12 2 ST STO ONNE GU E GUARD ARD 5 50 0 3 388” ” 3 31 1 6 5 3 36 6 1 11 1 2 288 8 2 27 7 32 32 1 10 0 8 6 6 50" 50" 5 4 7 5 9 1 188 44" 44" 4 44”/50” 4”/50” 6 3 388” ” 7 2 2 20 0 4 49 9 2 3 19 19 R RO OLLER REPLA LLER REPLACES CES R RO OLLER O LLER ONN RIGHT RIGHT 1 E ENND. D. 4 43 3 37 37 3 3
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2 20 0 4 42 2 21 21 6 62 2 4 488 61 61 4 45 5 25 25 25 25 61 61 2 21 1 6 60 0 60 60 2 20 0 5 59 9 63 63 2 22 2 64 64 24 24 23 23 65 65 6 66 6 5 588 A AT TT TA ACH T CH TO O TURBO TURBO 39 39 31 31 C COVER FLANGE OVER FLANGE 44 44 23 23 5 51 1 2 27 7 15 15 4 49 9 2 288 1 16 6 1 13 3 67 67 1 17 7 1 11 1 17 17 5 56 6 50 50 4 46 6 5 53 3 5 52 2 8 54 54 VVIIE EW WED FR ED FROM T OM TO OP P FIXED FIXED 40 40 4 41 1 57 57 IIDLER DLER F FR RO ONNT T BLO BLOW WER ER 3 388" MO " MOW WER ER S SPRI PRINNG
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Assembly Ref Part No. Qty. Description Ref Part No. Qty. Description 1 1722546A 1 PIVOT & BRACKET ASSEMBLY 54 1960223 1 CARRIAGE BOLT, 5/16-18 x 1-1/4 2 1931277 5 NUT, Hex, Flange Lock, 5/16-18 55 1713091 1 PULLEY, 5.0 O.D. 3 1718304A 1 SUPPORT, Belt Cover 56 1722750A 1 UP-STOP BRACKET 4 1724376A 1 BELT Cover, 50” Mower Decks 57 1724372 1 V-BELT, 47-11/16, 5 1919326 4 WASHER, 5/16 38” Mower Decks 6 1923325 5 CAPSCREW, 5/16-18 x 7/8 58 1667811 1 SPACER 7 1931333 2 Carriage Bolt, 5/16-18 x 3/4 59
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C B D C G H A F D E Figure 2. Remove Deflector and Arbor Cover B A. Carriage Bolts, Washers, Lockwashers, & Nuts A B. Deflector D C. Arbor Cover, Right Hand D. Taptite Screws Figure 3. Install Discharge Baffles - 38” Mower Remove Deflector and Arbor Cover - All A. Discharge Baffle Models B. Carriage Bolt, 1/4-20 x 3/4 C. Locknut, KEPS, 1/4-20 1. Remove the mower deck from the unit (see D. Carriage Bolt, 5/16-18 x 1-1/4 Operator’s Manual for Mower Deck Removal). E. Spacer Remove and discard the
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Assemb Assemblly y Install the Deflector Hinge, Bracket and Deflector G 1. Slide the deflector support rod (A, Figure 5) into pivot bracket (B) as shown. F F 2. Secure the front of the pivot bracket (B) using 5/16-18 x 3/4 carriage bolt and 5/16-18 nut (F). A 3. 38” Mowers - Secure the back of pivot bracket (B) and support (G) using 5/16-18 x 3/4 carriage bolt and 5/16-18 nut (F). B 44” and 50” Mowers - Secure the back of pivot bracket (B) and support (G) using 5/16-18 x 7/8 capscrew, 5/16 washe
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44” and 50” 38” Mowers Mowers A A B Figure 7. Discard Taptite Screws C A. Taptite Screws H B Install Idler Assembly and Belt Guide G 1. Remove and discard the two taptite screws (A, Figure 7) from the locations shown. 2. Check that the idler assembly stack-up is correct F for your application See Figure 8. If not follow the descriptions to make the corrections. D 3. Install 5/16-18 x 7/8 capscrews (C, Figure 9) B through the mower deck and arbor as shown. E Tighten capscrews. 4. Install the id
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Assembly A B C B A D E C F D Figure 10. Install Wire Belt Guide 44” & 50” Mower Figure 11. Remove Hardware Deck A. Locknut A. Wire Belt Guide B. Spring Washers B. Capscrew, 5/16-18 x 1-1/2 C. Pulley C. Lockwasher, 5/16 D. Spacer D. Washers, Flat, 5/16 E. Spacer F. Existing Hole Torque to 55-70 ft. lbs. A (75 - 95 Nm.) B Install the Turbo Drive Pulley C D 1. Remove the arbor drive belt from the right side E arbor pulley. 2. Remove and discard locknut (A, Figure 11), and spring washers (B). Reta
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Bracket (F) mounts F to Baffle Bracket on A 44” & 50” Mowers B A B C D Figure 13. Install Up-Stop E C A. Up-Stop B. Capscrew, Taptite, 5/16-18 x 5/8 G H Install Up-Stop - 38” Mowers Bracket (G) 1. Install the up-stop (A, Figure 13) securing with mounts to 5/16-18 x 5/8 capscrew (B) as shown. Mower Deck on 38” Mowers Install Deflector Latch - 38” Figure 14. Deflector Latch Stack-Up Note: The 44” & 50” deflector latch is typically per A. Nut, Nylock 5/16-18 assembled and attached to the deflector
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Assembly Install Turbo Belt and Mounting Latch 1. Select the correct belt for the mower deck used. See parts listing on page 6-7. Loosen the hardware securing the drive pulley belt guide (B, Figure 17 or 18) and the idler pulley (C). 2. Install the belt as shown in Figure 17 or 18. B 3. Tighten the hardware securing the drive pulley belt C guide (B, Figure 17 or 18) and the idler pulley (C) so the idler belt guide is within 1/16” (1.59mm) of the belt. 4. Remove and retain hardware (D, Figure 17
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E D D E B A B C C F A F Figure 20. Turbo Belt Routing A. Turbo Drive Belt B. Mower Deck Drive Pulley C. Belt Tension Lever D. Idler Pulleys E. Mower Deck Turbo Drive Pulley F. Turbo Drive Pulley Figure 19. Install Turbo Blower A. Pivot Pin B. Deflector C. Turbo D. Anchor Bracket E. Wingnut F. Pivot Bracket Install Turbo, Belt and Roller 1. Place the mower deck in the highest cut position. B A 2. Slide the pivot pin (A, Figure 19) into pivot bracket (F). Figure 21. Remove Right Side Pushnut an
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Assembly Belt Cover 50" Only B 44" Only C C C B D A A C E F Figure 24. Drill Adapter Plate Holes A. Cover Plate Figure 23. Install Belt Cover Plate B. Grass Catcher Cover A. Belt Latch C. New13/64” Hole Locations B. Belt Cover C. 5/16-18 x 1 Capscrew D. 5/16 Washer A E. Support Bracket E B F. 5/16-18, Nut, Nylock B 10. 44 and 50” Models - Attach the belt cover (B, Figure 23) to support bracket (E) securing with 5/16-18 x 1 capscrew (C), washer (D) and 5/16-18 nut. C E CAUTION Before you begin
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3. Slide upper tube (B, Figure 26) over lower tube (A) secure with #10-24 x 3/4 screw (C), washers (D) and #10-24 locknut (E). Note: The grass catcher hitch, channel and cover E must be installed according to the Catcher Operator’s Manual before proceeding with the next steps. 4. Slide the discharge end of tube assembly (A, D B Figure 27) through the seal (A). This may require some rotating or turning of the discharge end of tube assembly. 5. Slide the intake end of tube assembly (E) over the
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Assembly A C C D C E D A A B E B Figure 29. Install Thick Seal A. Thick Seal Figure 28. Install Deflector Plate B. Corner, LH A. Deflector Plate C. Hinge Edge B. Cover C. New 7/32” Holes D. Screws, #10-24 x 3/4 E. Locknuts, #10-24 Triple Collector - Plate and Edging 1. Hold deflector plate (A, Figure 28) in cover (B) as shown and mark new hole locations using deflector plate holes as a guide. D 2. Drill two 7/32” holes in the locations marked in the previous step. 3. Secure deflector plate (A
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C A D C B A B Figure 32. Remove Lift Rod A. Lift Rod B. Lock Nut C. Lift Bar Figure 31. Install Thick Seal D. Special Nut A. Thick Seal B. Edge of Thin Seal Snapper Models 1. Place several blocks of wood under the mower deck so that there is slack in the mower lift when F the mower is in the lowest position. 2. Remove the hair pin (F, Figure 33) from lift rod (A). A 3. Remove the lift rod (A, Figure 32 & 33) from lift bar (C). 4. Remove the locknut (B, Figure 33), spacer (E). 5. Mark the locat
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Assembly D D H 4” A C F B G A A D C B E Figure 34. Install Set Collar A. Lift Rod B B. Set Collar C C. Set Screw D. Rod Tip 6. Slide set collar (B, Figure 34) onto lift rod (A). Secure set collar (B) so that the top of the collar is 4” from the bottom of the rod tip (D) and that the Figure 35. Install Lift Rod rod tip and set screw point in opposite directions. A. Lift Rod 7. Install the spring (G, Figure 35) and special nut (D) B. Locknut in the same location that was marked in step 5. C. Lif
