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MODEL NO. M13538 (96011024401)
13.5 HP 38 Inch
Lawn Tractor
www.mcculloch.biz
532 40 80-72 Rev. 3 06.30.08 SBW Printed in the U.S.A.
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SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. • Do not operate the machine while under the influence of alcohol or drugs. WARNING: In order to prevent ac ci - den tal starting when setting up, trans- • Watch for traffic when operating near or crossing road- port ing, ad just ing or making repa
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SAFETY RULES Safe Operation Practices for Ride-On Mowers III. CHILDREN GENERAL SERVICE Tragic accidents can occur if the operator is not alert to • Never operate machine in a closed are. • Keep all nuts and bolts tight to be sure the equipment the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that is in safe working condition. • Never tamper with safety devices. Check their proper children will remain where you last saw them. • Keep
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CONGRATULATIONS on your purchase of a new tractor. PRODUCT SPECIFICATIONS It has been designed, engineered and manu fac tured to give you the best possible dependability and performance. Gasoline Capacity 1.25 Gallons and Type: Unleaded Regular Should you experience any problem you cannot easily rem- Oil Type (API-SG-SL): SAE 30 (above 32°F) edy, please contact your nearest authorized service center/ SAE 5W-30 (below 32°F) department. We have com pe tent, well-trained tech ni cians a
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CONTENTS OF HARDWARE PACK Steering Wheel Steering (1) Large Flat Washer Wheel Insert (1) 5/16 Lock Washer (1) Hex Bolt 5/16-18 x 4 Steering Steering Wheel Extension Adapter Steering Shaft Boot Seat (1) Washer (1) Knob (1) Seat (1) Oil Drain Tube For Future Use Slope Sheet Keys (2) Keys 5
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ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY INSTALL SEAT (See Fig. 2) A socket wrench set will make assembly easier. Stan dard Adjust seat before tightening adjustment knob. wrench sizes are listed. •
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ASSEMBLY IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN CHECK FOR PROPER POSITION OF ALL SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO BELTS ROLL OFF SKID. See the figures that are shown for replacing motion and CHECK BATTERY (See Fig. 3) mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed • Lift seat pan to raised position. correctly. • If this battery is put into service after month and year indicated on label (label loca
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OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. FAST SLOW REVERSE NEUTRAL HIGH LOW CHOKE IGNITION SWITCH P REVERSE ENGINE ON ENGINE START PARKING BRAKE ENGINE OFF PARKING BRAKE PARKING BRAKE OPERATION LOCKED UNLOCKED SYSTEM (ROS) LIGHTS ON FUEL BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT 15 15 ATTACHMENT ATTACHMENT BRAKE/CLUTCH KEEP AREA CLEAR SLOPE HAZARDS CLUTCH DISENGAGED CLUTCH ENGAGED PEDAL (SEE SAFE
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OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. ATTACHMENT ROS "ON" IGNITION CLUTCH LEVER POSITION SWITCH LIFT LEVER PLUNGER LIGHT SWITCH ATTACHMENT THROTTLE/CHOKE LIFT LEVER CONTROL HEIGHT CLUTCH/BRAKE ADJUSTMENT PEDAL INDICATOR PARKING BRAKE GEAR SHIFT LEVER 02829 FIG. 4
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OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses. NOTE: Under certain conditions when tractor is standing HOW TO USE YOUR TRACTOR idle with the engine running, hot engine exhaust gases may cause “brown ing”
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OPERATION • Select desired height of cut. REVERSE OPERATION SYSTEM (ROS) • Start mower blades by engaging attachment clutch Your tractor is equipped with a Reverse Operation System control. (ROS). Any attempt by the operator to travel in the reverse • TO STOP MOWER BLADES - disengage attachment direction with the attachment clutch engaged will shut off the clutch con trol. engine unless ignition key is placed in the ROS "ON" position. WARNING: Backing up with the attachment clutch en- CAU
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OPERATION • Remove oil fill cap/dipstick and wipe clean, reinsert the WARM WEATHER STARTING (50° F and above) dipstick and screw cap tight, wait for a few seconds, • When engine starts, move the throttle control to the remove and read oil level. If necessary, add oil until fast position. “FULL” mark on dipstick is reached. Do not overfill. • The attachments and ground drive can now be used. If • For cold weather operation you should change oil for the engine does not accept the load, res
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maint_sch-tractore.ROS.e MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE MAINTENANCE EACH 8 25 50 100 SEASON STORAGE SCHEDULE USE HOURS HOURS HOURS HOURS Check Brake Operation Check Tire Pressure T Check Operator Presence & ROS Systems R Check for Loose Fasteners A Check/Replace Mower Blades 3 C T Lubrication Chart 0 Check Battery Level 4 R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level 1,2 Change Engine Oil (with oil filte
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02544 MAINTENANCE CHECK REVERSE OPERATION (ROS) SYSTEM TRACTOR • When the engine is running with the ignition switch in Always observe safety rules when per form ing any main- the engine "ON" position and the at tach ment clutch te nance. engaged, any attempt by the operator to shift into BRAKE OPERATION reverse should shut off the engine. • When the engine is running with the ignition switch in If tractor requires more than five (5) feet to stop at highest the ROS "ON" position and the at
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MAINTENANCE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) BATTERY improve starting in cold weather, they will result in increased Your tractor has a battery charging system which is suf fi cient oil consumption when used above 32°F . Check your engine for normal use. However, periodic charging of the battery oil level more frequently to avoid possible engine damage with an automotive charger will extend its life. from running low on oil. • Keep battery and terminals clean. Chan
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MAINTENANCE IN-LINE FUEL FILTER (See Fig. 11) CLEAN AIR SCREEN The fuel filter should be replaced once each season. If fuel Air screen must be kept free of dirt and chaff to prevent filter becomes clogged, ob struct ing fuel flow to car bu re tor, engine dam age from overheating. Clean with a wire brush or re place ment is re quired. com pressed air to re move dirt and stubborn dried gum fibers. • With engine cool, remove filter and plug fuel line sec tions. • Place new fuel filter in pos
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SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MO
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SERVICE AND ADJUSTMENTS • To raise front of mower, loosen nut “F” from trunnion TO LEVEL MOWER HOUSING on both front links. Tighten nut “E” on both front links Adjust the mower while tractor is parked on level ground or an equal number of turns. The two front links must driveway. Make sure tires are properly inflated (See “PROD - remain equal in length. UCT SPECIFICATIONS” section of this manual). If tires are • When distance “D” is 1/8" to 1/2" lower at front than rear, over or underin
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SERVICE AND ADJUSTMENTS WIRE BELT KEEPER TO REPLACE MOTION DRIVE BELT BELT KEEPER (See Fig. 19) MANDREL Park the tractor on level surface. En gage parking brake. PULLEY For as sis tance, there is a belt installation guide decal on bottom side of left footrest. BELT REMOVAL - • Remove mower (See “TO RE MOVE MOWER” in this ENGINE section of manual). PULLEY NOTE: Observe entire motion drive belt and position of all IDLER belt guides and keepers. PULLEYS • Remove belt from stationary idler
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SERVICE AND ADJUSTMENTS • Make sure transaxle is in neutral. TO START ENGINE WITH A WEAK BATTERY NOTE: When the tractor rear wheels move freely, the (See Fig. 22) transaxle is in neutral. • Loosen adjustment bolt in front of the right rear wheel. WARNING: Lead-acid batteries gen- • Position the gear shift lever in the neutral position. er ate ex plo sive gases. Keep sparks, • Tighten adjustment bolt securely. flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec
