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PTO
GRASS COLLECTION
SYSTEM
PEC PEC PEC PEC PECO O O O O
PPPPP
DESIGNED FOR:
MODEL 12031303
GRAVELY 100 SERIES MOWERs
OPERATOR’S MANUAL
ASSEMBLY OPERATION MAINTENANCE
MANUAL PART#: Q0347 $4.00 REV: 0
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PTO GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - ------------------------------2 2-12 Upper Hose Installation ----------------13 Safety Alert Symbols----------------------3 2-13 Lower Hose To Blower Cone Installation------13 Warranty -----------------------------4 2-14 Lower Hose To Boot Installation -----------13 I INTRODUCTION AND DESCRIPTION - - ------------5 2-15 Front Weight Assembly-----------------13 1-1 Introduction - ------------------------5 2-16 Blower
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SAFETY WARNING! NEVER operate the unit unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating. WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP.
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PECO LIMITED WARRANTY FOR NEW PRODUCTS A. WHAT IS WARRANTED? PECO extends the following warranties to the original purchaser of each new PECO consumer product subject to the following limitations: 1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the defect appears within 12 months from the date of delivery of the product to the orig
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SECTION I INTRODUCTION AND DESCRIPTION 1-1 Introduction Section II INSTALLATION FOR USE We are pleased to have you as a PECO customer. Your collection system has been designed to give you a low 2-1 Preparation Of Mower maintenance, simple, and effective way to collect the grass clippings from your mower. This manual is Carefully dismantle shipping box from around the provided to give you the necessary instructions to components. Cut retaining straps and separate the properly mount and operate th
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. 2-2 Muffler Guard Installation Figure 2-3a. Locate the two exhaust diverters (P#J0251 w/ 1-1/4” ID, Right P#J0250 w/ 1-3/8” ID) and clamp kit P#(X1046) provided in the hardware bag. Fasten the correct size exhaust deflector onto the mower’s exhaust and aim the exhaust as shown in Figure 2-2. Next, fasten the exhaust diverter by using the clamp kit. Left Rear Of Mower Figure 2-2. Mower’s Exhaust 3 Existing Bolts Here NOTE: Right and left views are as seen from drivers perspective. Figure 2-3b.
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2-4 Safety Interlock Harness Connection Figure 2-4c. The safety interlock harness is located inside of the right PTO arm assembly (Figure 2-4a). To install the harness to the mower, lift the hood of the mower for engine compartment access. Route the harness as shown towards the parking brake switch bracket on the mower (Figure 2-4b). Fasten the harness to the mower’s rear frame by using (1) zip tie P#(J0245) to prevent the harness from rubbing the mower’s tire. Next, remove the (2) bolts (Figure
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Exploded View Of The A0549 - Bagger Assembly (2) K1144 - 5/16”-18 x 1” CARRIAGE BOLT (6) K1142 - 5/16”-18 x 3/4” CARRIAGE BOLT (4) K1010 - 1/4”-20 x 5/8” CARRIAGE BOLT (1) V0002 - PLASTIC TOP (2) K1126 - 1/4”-20 (1 LEFT, 1 RIGHT) FLANGE NUT B0237 - PIVOT BRACKET (2) K0037 - 1/4” FLAT WASHER (1) V1054 - INLET (1) C0048 - LATCH MOUNT BRACKET (2) K1025 - 1/4”-20 (1) B8002 - PLASTIC x 1” CARRIAGE SCREEN BOLT (2) J4005 - FLEXIBLE (2) C0051 - LONG DRAW LATCH SCREEN MOUNT STRIP (2) C0047 - PIVOT (2) C0
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2 Exploded Parts View 1 3 Exploded View Of The Blower Assembly 4 5 2 6 7 9 12 11 13 8 10 24 21 33 32 Exploded View Of The 38 A0506 - PTO Assembly 22 23 14 28 17 19 37 16 34 18 15 25 35 26 36 20 31 30 29 27 40 39 41 9
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Parts View (1) A0553 UNIT ASSEMBLY (2) V1054 J6006 INLET 7”-8” HOSE (1) (1) CLAMPS A0551 6” x 20” TOP UPPER HOSE ASSEMBLY (1) HB0256 HARDWARE BAG (1) 8” x 31” LOWER HOSE (1) A0546 (1) LOWER HB0257 FRAME ENGINE PULLEY ASSEMBLY HARDWARE BAG (1) A0585 UPPER FRAME (3) ASSEMBLY G0002 3.3 CU. FT. (1) COLLECTION A0506 BAGS PTO (1LEFT, 1 RIGHT) ASSEMBLY B0174 FRAME MOUNT BRACKET (1) E6009 (3) BLOWER A0584 CONE 8” BAG RING ASSEMBLY A0515 WEIGHT KIT A0631 BOOT KIT (1) B2220 WEIGHT BAR (1 LEFT, 1 RIGHT) (1
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P#(K0326) and pull the “L” end of the rod out of its hole 2-5 Belt Installation in the cam assembly. The tension rod may then be screwed out to tighten the belt or screwed in to loosen Loosen the (2) bolts that secure the gear box assembly the belt. Replace the “L” end into the top hole in the cam P#(A0429) to the PTO mount plate (Figure 2-5a). and replace the hair pin clip. Adjust the cam stop bolt Loosen the adjustment bolt P#(K0348) until the gear box P#(K1159) to allow the cam to rotate slig
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2-10 Boot Installation 2-8 Upper Frame Assembly Installation First, remove the deflector shield by pulling out the NOTE: During this step, it is suggested that two locking pin and lifting the shield out of deck mount tube. people install the top frame to the lower frame. To install the boot to the mower deck, attach the boot Using two people to raise the top frame, lift the top frame plate mount pin P#(B0274) to the boot plate P#(B0285) above the lower frame making sure the bag frames are using
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Note: When bolting the boot and boot plate together, 2-13 Lower Hose To The Blower Cone the head of the bolt is placed from the inside of the boot. Installation This will prevent grass from collecting on the bolts. Fasten the blower cone P#(E6009) to the blower Note: The Mower’s Deflector Shield Has Been housing by using (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) Removed In The Following Photo For Clarity. Always and (2) 5/16”-18 jam nuts P#(K0120). Slide a 7”-8” hose have the deflector shield mounted
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2-16 Blower Cone Installation 2-17 Impeller Blade Removal/Replacement Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125). Now partially To Remove: First remove the center bolt (#1), washer thread the bolts into each of the two tabs located on the (#2) and spacer (#3) from the taper-lock bushing (#5). blower housing. Place blower cone so the two tabs line up See Figure 2-17. Next remove the (2) 1/4”-20 bolts (#4) with the bolts then tighten completely. See
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Figure 2-18b. 2-18 Installation/Removal Of Plastic Top Collection Bags To install the bag onto the bag ring, first make sure the bag ring end caps are fastened to the bag ring. Place the seam openings of the bag onto the bag ring openings and turn the bag until the slot bracket in the bag ring is protruding from the opening in the bag (Figure 2-18a). Do this for each of three bags. Install the completed assemblies onto the support frame and close the plastic top. Fasten both draw latches to hold
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* Mow twice, at different height settings, (high, then low), 2-19 Final Checks if grass is extra tall. * Remember that horsepower requirements will vary with To check the operation of the safety interlock harness the mowing conditions such as type and height of turf perform the following: grass, moisture content, amount of leaves, whether the terrain is flat or hilly, etc. A. Start mower B. While seated in the operator’s seat, rotate the 3-3 Disengagement Of The Blower engagement handle of the c
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3. Make sure all shields are in place and in good SECTION V condition. Repair or replace any missing or damaged shields. PARTS AND SERVICE 4. Perform lubrication per paragraph 4-2. 5. Listen for abnormal sounds, which might indicate loose parts, damaged bearings, or other damage. Correct any deficiency before continuing operation. 5-1 Parts And Service Information 6. With the engine off, engage the blower assembly. Check the belt tension and inspect the pulley belt for cracks or tears. PECO coll
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SAFETY DECALS To promote safe operation, PECO supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. Part #: R1057 Part #: R1054 Part #: R1069 Part #: R1065 Part #:R4015 Part #:R1083 Part #: R4028 Part #:R4008 Part #:R1051 Part #: R1052 Part #: R4037 Part #: R1090 18
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