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1999 Operator's Manual
4500
SERIES
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IMPORTANT: READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the controls. The information in this operator's manual applies to all Dixon® ZTR® 4500 Series Model Mowers. Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, par
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INDEX SAFETY .................................................................Pages 2 - 7 WARRANTY POLICY.............................................. Page 8 SPECIFICATIONS..................................................Page 9 SEAT ADJUSTMENT............................................. Page 10 CONTROLS ...........................................................Pages 11 - 14 OPERATION INSTRUCTIONS ................................Pages 15 - 20 CARE
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SAFETY RIDING LAWNMOWERS, IF IMPROPERL Y OPERA TED, CAN CAUSE SERIOUS INJURY OR DEA TH The most common causes of injury to the operator or bystander... BLADE CONTACT TIP-OVER BACK-OVER ...read and understand this manual to prevent injuries. Page 4
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SAFETY SAFETY SYMBOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Caution indicates a potentially hazardous situation which, if not avoided, may result in minor o
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SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the mower. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade
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SAFETY SLOPE OPERATION: Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could overturn the mower. Tall grass can hide obstacles. Use slow speed. Use extra
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SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn mower off if a child enters the area. • Before and during backing, look behind and DOWN for small children. • Never carry children
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SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building where there is an open flame. • Never run a mower inside a closed area. The exhaust fumes are toxic. • Keep nuts and bolts tight, especially bla
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DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all ZTR 4500 Series mowers purchased on or after September 1, 1997. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS: 1. Warr
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SPECIFICATIONS Models ZTR 4515B and 4516K CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECKS: 36" Deck: 11 GA Laser Cut Fabricated - 36" Cut Width 42" Deck: 13 GA Stamped Steel Construction - 42" Cut Width 50" Deck 11 GA Fabricated Construction/Reinforcement Ribs - 50" Cut Width Cut height approximate
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SEAT ADJUSTMENT INSTRUCTIONS 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly forward. 3. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Retighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. 4 Raise and push seat assembly and upper body rearward to closed position. Page 12
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CONTROLS CONTROL FRONT OF LEVERS MACHINE IGNITION SWITCH THROTTLE CONTROL BLADE DRIVE SWITCH DECK HEIGHT ADJUSTMENT LEVER CIRCUIT BREAKER LIGHT SWITCH PARKING BRAKE LEVER Page 13
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CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position. CAUTION Engage parking brake before starting engine. TO SET PARKING BRAKE: The hand operated parking brake is located on the right fender. To engage brake, pull lever up(to the rear). To release brake, move lever forward (down). NOTE: Al
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CONTROLS: (left turn opposite) TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. To turn "square corners" move lever of desired direction to neutral. To turn on mower's own axis (zer
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CONTROLS: BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, pull up on the switch. To disengage blades, push down. CIRCUIT BREAKER: Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit breaker trips, push button to reset. If this condition repeats, consult dealer for inspection and repair. MOWER DECK CUT HEIGHT LIFT LEVER: Located to the left of operator. Controls the cutting height. Seven positions of adjustment. Move lever in an
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OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "learning to drive", set throttle at slow speed. Sound judgement by the operator will prevent accidents. Drink/Cup Holder located on the left rear fender is for tra
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OPERATION INSTRUCTIONS TESTING OF SAFETY INTERLOCK SYSTEMS: PARKING BRAKE SWITCH TEST: a) Swing out control levers b) Disengage blade drive switch c) Put Parking brake in OFF position d) Turn ignition switch to START Engine should not turn over or attempt to start. CONTROL LEVER SWITCH TEST: a) Disengage blade drive switch b) Put parking brake in ON position c) Swing control levers in d) Turn ignition switch to START Engine should not turn over or attempt to start. BLADE DRIVE SWITCH TES
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OPERATION INSTRUCTIONS Engage parking brake before starting engine. CAUTION STARTING INSTRUCTIONS: 1. Parking brake must be on, control levers swung out, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. Key will return to "Run" position. 4. Move throttle from "Choke" to desired speed position. 5. Release parking brake. 6. Swing levers
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OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the best results, please read and follow the mulching tips listed below: 1. Set the engine speed control to the wide open or full setting. 2. Place the mower
